When you are new to laser technology and consider purchasing a laser cutting machine, there must be a lot of questions you want to ask. MimoWork is glad to share with you more information about CO2 laser machines and hopefully, you can find a device that really suits you, whether it’s from us or another laser supplier.
In this article, we will provide a brief overview of the machine configuration in the mainstream and make a comparative analysis of each sector. In general, the article will cover the points as below:
1. Mechanical Structure of the laser machine
2. CO2 glass laser tubes VS CO2 RF laser tubes (Synrad, Coherent, Rofin)
3. Control System and Software
Mechanics of the CO2 laser machine
a. Brushless DC Motor, Servo Motor, Step Motor
Brushless DC (direct current) motor
can run at a high RPM (revolutions per minute). The stator of the DC motor provides a rotating magnetic field that drives the armature to rotate. Among all the motors, the brushless dc motor can provide the most powerful kinetic energy and drive the laser head to move at tremendous speed. MimoWork’s best CO2 laser engraving machine is equipped with a brushless motor and can reach a maximum engraving speed of 2000mm/s. The brushless dc motor is rarely seen in a CO2 laser cutting machine. This is because the speed of cutting through a material is limited by the thickness of the materials. On the contrary, you only need small power to carve graphics on your materials, A brushless motor equipped with the laser engraver will shorten your engraving time with greater accuracy.
Servo motor & Step motor
As we all know the fact that servo motors can provide high levels of torque at high speed and they are more expensive than stepper motors. Servo motors require an encoder to adjust pulses for position control. The need for an encoder and gearbox makes the system more mechanically complex, leading to more frequent maintenance and higher costs. Combined with the CO2 laser machine, the servo motor can deliver higher precision on position the gantry and the laser head than the stepper motor does. Whereas, frankly speaking, at the majority of the time, it’s hard to tell the difference in accuracy when you use different motors, especially if you’re making simple craft gifts that don’t require much precision. If you are processing composite materials and technical applications, such as filter cloth for the filter plate, safety inflatable curtain for the vehicle, insulating cover for the conductor, then the capabilities of servo motors will be demonstrated perfectly.
Each motor has its pros and cons. The one that suits you is the best for you. Certainly, MimoWork can provide the CO2 laser engraver and cutter with three types of the motor based on your requirement and budget.
b. Belt Drive VS Gear Drive
|Main element Pulleys and Belt||Main element Gears|
|More space required||Less space required, therefore the laser machine can be designed to be smaller|
|High friction loss, therefore lower transmission and less efficiency||Low friction loss, therefore higher transmission and more efficiency|
|Low life expectancy than gear drives, normally change every 3 years||Much greater life expectancy than belt drives, normally change every decade|
|Requires more maintenance, but the maintenance cost is relatively cheaper and convenient||Requires less maintenance, but the maintenance cost is relatively dearer and cumbersome|
|Lubrication not required||Require regular lubrication|
|Very quiet in operation||Noisy in operation|
Both gear drive and belt drive systems are commonly designed in the laser cutting machine with pros and cons. Simply summed up, the belt drive system is more advantageous in small-size, flying-optical types of machines; due to the higher transmission and durability, the gear drive is more suitable for the large-format laser cutter, normally with a hybrid optical design.
A belt drive is a system of connecting wheels by a belt whereas a gear drive is two gears is connected with each other as corresponding to both teeth are connect interconnected. In the mechanical structure of laser equipment, both drives are used to control the movement of the laser gantry and defined the precision of a laser machine. Let’s compare the two with the following table
With Belt Drive System
CO2 Laser Engraver and Cutter:
With Gear Drive System
CO2 Laser Cutter:
c. Stationary Working Table VS Conveyor Working Table
For the optimization of laser processing, you need more than a high-quality laser supply and an outstanding driving system to move a laser head, a suitable material support table is also needed. A working table tailored to match the material or application mean you can maximize the potential of your laser machine.
Generally, there are two categories of working platforms: stationary and mobile. For various applications, you may end up using all kinds of materials, either sheet material or coiled material.
A stationary working table is ideal for placing sheet materials like acrylic, wood, paper (cardboard).
A conveyor working table is ideal for placing roll materials like fabric, leather, foam.
An extraction system is generated under the material being machined. Not only extract the fume generated by thermal-treatment but also stabilize the materials, especially light-weight fabric. The larger the part of the processing surface that is covered by the material being processed, the higher is the suction effect and the resulting suction vacuum.
Benefits of a suitable working table design
✔ Excellent extraction of the cutting emissions
✔ Stabilize the material, no displacement occurs when cutting
✔ Convenient to load and unload the workpieces
✔ Optimum focus guidance thanks to flat surfaces
✔ Simple care and cleaning
d. Automatic Lifting VS Manual Lifting Platform
When you are engraving solid materials, like acrylic (PMMA) and wood (MDF), materials vary in thickness. Appropriate focus height can optimize the engraving effect. An adjustable working platform is necessary to find the smallest focus point. For the CO2 laser engraving machine, automatic lifting and manual lifting platforms are commonly compared. If your budget is adequate, go for the automatic lifting platforms. Not only improving the cutting and engraving precision, it can also save you tons of time and effort.
e. Upper, Side & Bottom Ventilation System
The bottom ventilation system is the most common choice of a CO2 laser machine, but MimoWork also has other types of design to advance the whole laser processing experience. For a large-size laser cutting machine, MimoWork will use a combined upper and bottom exhausting system to boost the extraction effect while maintaining high-quality laser cutting results. For the majority of our galvo marking machine, we will install the side ventilation system to exhaust the fumes. All the details of the machine are to be better targeted to solve the problems of each industry.
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Any questions about laser machine or laser maintenance
Post time: Oct-12-2021