Kuyeretsa kwa Laser Weld
Kuyeretsa Weld ndi Laser ndi njira yomwe imagwiritsidwa ntchito pochotsa zodetsa, ma oxide, ndi zinthu zina zosafunikira pamwamba pa Weld.Asanayambe & Pambuyo pakeNjira Yowotcherera Yatha. Kuyeretsa kumeneku ndi Gawo Lofunika Kwambiri M'mafakitale Ambiri ndi Mafakitale Opangira ZinthuOnetsetsani Umphumphu ndi Maonekedweya Welded Joint.
Kuyeretsa Chitsulo ndi Laser
Pa nthawi yothira zitsulo, zinthu zosiyanasiyana zodetsedwa ndi zina zimatha kuyikidwa pamwamba pa zitsulo, mongamatope, kudontha, ndi kusintha mtundu.
Zikasiyidwa zodetsedwa, izi zimathazimakhudza mphamvu ya weld, kukana dzimbiri, komanso kukongola kwa mawonekedwe.
Kuyeretsa kwa laser weld kumagwiritsa ntchito kuwala kwa laser kwamphamvu kwambiri kuti kusungunule ndikuchotsa zinthu zosafunikira pamwamba.popanda kuwonongachitsulo chapansi.
Ubwino wa Kuyeretsa ndi Laser Weld
1. Kulondola- Laser ikhoza kukonzedwa bwino kuti iyeretse malo okhawo osungunula popanda kukhudza zinthu zozungulira.
2. Liwiro- Kuyeretsa pogwiritsa ntchito laser ndi njira yachangu komanso yodziyimira yokha yomwe imatha kuyeretsa ma weld mwachangu kwambiri kuposa njira zamanja.
3. Kusasinthasintha- Kuyeretsa pogwiritsa ntchito laser kumabweretsa zotsatira zofanana, zomwe zimabwerezedwanso, kuonetsetsa kuti ma weld onse amatsukidwa pamlingo wapamwamba womwewo.
4. Palibe Zogwiritsidwa Ntchito- Kuyeretsa pogwiritsa ntchito laser sikufuna mankhwala oletsa kuuma kapena mankhwala, zomwe zimachepetsa ndalama zogwirira ntchito komanso kuwononga zinthu.
Mapulogalamu: Kuyeretsa kwa Laser Weld
Mbale Zachitsulo Zotsika Kwambiri Zopanda Aloyi (HSLA) Zotsukira ndi Laser Weld
Mawonekedwe a Welded a Wochiritsidwa ndi Laser Cleaning (a, c, e) ndi Wosachiritsidwa ndi Laser Cleaning (b, d, f)
Magawo oyenera a njira yotsukira laser amathachotsanidzimbiri ndi mafuta ochokera pamwamba pa workpiece.
Kulowa kwambirizinawonedwa m'zitsanzo zomwe zinayeretsedwa poyerekeza ndi zomwe sizinayeretsidwe.
Kuyeretsa koyambirira kwa laser kumathandiza kwambiripewanikupezeka kwa ming'alu ndi ma pores mu weld ndiimakula bwinoubwino wa weld.
Kuyeretsa kwa Laser Weld Precaution kumachepetsa zolakwika zambiri monga ma pores ndi ming'alu mkati mwa weld, moterokukonzamphamvu yokoka ya weld.
Mphamvu yapakati yogwira ntchito ya chitsanzocho ndi laser cleaning pre-treatment ndi 510 MPa, zomwe ndi30% yokwerakuposa popanda kuyeretsa ndi laser pasadakhale.
Kutalika kwa cholumikizira chotsukidwa ndi laser ndi 36%, zomwe ndikatatucha cholumikizira chosungunula chosadetsedwa (12%).
Onani Pepala Loyamba la Kafukufuku pa Chipata Chofufuzira Pano.
Kuyeretsa kwa Aluminiyamu Yamalonda 5A06 Laser Weld
Zotsatira za Kuyesa Kulowa kwa Madzi ndi Kuchuluka kwa Ma Porosity pa Chitsanzo ndi: (a) Mafuta; (b) Madzi; (c) Kuyeretsa ndi Laser.
Kukhuthala kwa wosanjikiza wa 5A06 oxide wa Aluminium alloy ndi 1–2 lm, ndipo kuyeretsa kwa laser kumasonyezazotsatira zabwinopa kuchotsa oxide kuti TIG igwiritsiridwe ntchito.
Kupezeka kwa porositymu gawo losakanikirana la TIG weldspambuyo pa nthaka yachibadwa, ndipo zinthu zomwe zili ndi mawonekedwe akuthwa zinafufuzidwanso.
Pambuyo poyeretsa ndi laser,panalibe ma porositymu gawo la fusion.
Komanso, kuchuluka kwa oxygen m'thupiyachepa kwambiri, zomwe zikugwirizana ndi zotsatira zam'mbuyomu.
Kuphatikiza apo, kusungunuka pang'ono kwa kutentha kunachitika panthawi yoyeretsa ndi laser, zomwe zinapangitsa kutikapangidwe kakang'ono kokonzedwa bwinomu gawo la fusion.
Onani Pepala Loyamba la Kafukufuku pa Chipata Chofufuzira Pano.
Kapena Onani Nkhaniyi yomwe Tidasindikiza pa:Kuyeretsa Aluminium ndi Laser (Momwe Ofufuza Anachitira)
Mukufuna Kudziwa Zambiri Zokhudza Kutsuka kwa Laser Weld?
Tingathandize!
Kodi ndingagwiritse ntchito chiyani poyeretsa ma weld anga?
Kuyeretsa Zosenda ZoperekaMaubwenzi OlimbandiKuletsa Kudzimbiritsa
Nazi ZinaNjira ZachikhalidweZotsukira Zosefera:
Kufotokozera:Gwiritsani ntchito burashi ya waya kapena gudumu kuti muchotse matope, madontho, ndi ma oxide.
Ubwino:Yotsika mtengo komanso yothandiza poyeretsa pamwamba.
Zoyipa:Zingakhale zovuta kwambiri ndipo sizingafike pamalo ovuta.
Kufotokozera:Gwiritsani ntchito chopukusira kuti muwongolere zosungunula ndikuchotsa zolakwika.
Ubwino:Yothandiza poyeretsa ndi kupanga zinthu zambiri.
Zoyipa:Zingasinthe mawonekedwe a weld ndipo zingabweretse kutentha.
Kufotokozera:Gwiritsani ntchito njira zosungunulira kapena zosungunulira zochokera ku asidi kuti musungunule zinthu zodetsa.
Ubwino:Yothandiza pa zotsalira zolimba ndipo ingagwiritsidwe ntchito m'njira zosiyanasiyana.
Zoyipa:Amafuna njira zodzitetezera komanso kutaya zinthu moyenera.
Kufotokozera:Pukutani zinthu zokwawa mofulumira kwambiri kuti muchotse zinthu zodetsa.
Ubwino:Mwachangu komanso mogwira mtima m'malo akuluakulu.
Zoyipa:Zingayambitse kukokoloka kwa nthaka ngati sizikulamuliridwa.
Kufotokozera:Gwiritsani ntchito mafunde amphamvu kwambiri mu njira yotsukira kuti muchotse zinyalala.
Ubwino:Amafika pamawonekedwe ovuta kwambiri ndipo amachotsa zodetsa zonse bwino.
Zoyipa:Zipangizo zitha kukhala zodula ndipo kukula koyeretsera kungakhale kochepa.
KwaKuchotsa kwa Laser & Kukonzekera kwa pamwamba pa laser:
Kuchotsa kwa Laser
Kufotokozera:Gwiritsani ntchito kuwala kwa laser kwamphamvu kwambiri kuti mutenthe zinthu zodetsa popanda kukhudza maziko ake.
Ubwino:Yolondola, yosamalira chilengedwe, komanso yothandiza pa ntchito zovuta.
Zoyipa:Zipangizo zimatha kukhala zodula, ndipo zimafuna kugwiritsa ntchito mwaluso.
Kukonzekera kwa pamwamba pa laser
Kufotokozera:Gwiritsani ntchito ma lasers kuti mukonze malo pochotsa ma oxide ndi zinthu zodetsa musanawotchetse.
Ubwino:Zimawonjezera ubwino wa weld komanso zimachepetsa zolakwika.
Zoyipa:Zipangizo zimathanso kukhala zodula, ndipo zimafuna kugwiritsa ntchito mwaluso.
Kodi mungatsuke bwanji zitsulo pogwiritsa ntchito laser?
Kutsuka ndi laser ndi njira yabwino kwambiri yochotsera zinthu zodetsa
Valani PPE yoyenera, kuphatikizapo magalasi oteteza, magolovesi, ndi zovala zodzitetezera.
Mangani chitsulocho pamalo okhazikika kuti chisasunthike panthawi yoyeretsa. Sinthani mutu wa laser kuti ukhale mtunda woyenera kuchokera pamwamba, nthawi zambiri pakati pa10-30 mm.
Yang'anirani nthawi zonse njira yoyeretseraYang'anani kusintha kwa pamwamba, monga kuchotsa zinthu zodetsa kapena kuwonongeka kulikonse kwa chitsulocho.
Mukamaliza kuyeretsa, yang'anani malo osungunula zitsulo kuti muwone ngati pali ukhondo komanso zinthu zina zodetsa. Kutengera ndi momwe mungagwiritsire ntchito, ganiziranikugwiritsa ntchito chophimba chotetezakuti tipewe dzimbiri mtsogolo.
Kodi chida chabwino kwambiri chotsukira ma weld ndi chiti?
Kuyeretsa kwa Laser Kumadziwika Ngati Chimodzi mwa Zida Zabwino Kwambiri Zomwe Zilipo
Kwa aliyense amene akuchita ntchito yopanga kapena kukonza zitsulo, kuyeretsa ndi laser ndi ntchito yothandiza.chida chamtengo wapatali choyeretsera ma weld.
Kulondola kwake, kugwira ntchito bwino, komanso ubwino wake pa chilengedwe zimapangitsa kuti ikhale chisankho chabwino kwambirikupeza zotsatira zabwino kwambiripamene akuchepetsa zoopsa ndi nthawi yopuma.
Ngati mukufuna kukonza njira zanu zoyeretsera, ganizirani za kuyika ndalama muukadaulo woyeretsera pogwiritsa ntchito laser.
Kodi mumapangitsa bwanji kuti ma Welds azioneka oyera?
Kuyeretsa kwa Laser Kumathandiza Kupeza Ma Weld Oyera komanso Owoneka Mwaukadaulo
Kukonzekera kwa pamwamba
Kuyeretsa Koyamba:Musanagwiritse ntchito chowotcherera, onetsetsani kuti chitsulo choyambira chilibe zinthu zodetsa monga dzimbiri, mafuta, ndi dothi. Gawo ili ndi loyenera.Chofunika kwambiri kuti mupeze weld yoyera.
Kuyeretsa ndi Laser:Gwiritsani ntchito makina oyeretsera pogwiritsa ntchito laser kuti muchotse bwino zinyalala zilizonse pamwamba. Njira yowunikirayi imatsimikizira kuti zonyansa zokha ndi zomwe zachotsedwa.popanda kuwononga chitsulocho.
Kuyeretsa Pambuyo pa Kusenda
Kuyeretsa Pambuyo pa Kusungunula:Mukamaliza kusonkha, yeretsani mwachangu malo osonkha ndi laser kuti muchotse matope, kutayikira, ndi okosijeni zomwe zingasokoneze mawonekedwe a sonkha.
Kusasinthasintha:Njira yotsukira pogwiritsa ntchito laser imapereka zotsatira zofanana, kuonetsetsa kuti ma weld onse ali ndi mapeto abwino komanso osalala.
Ziwonetsero za Kanema: Kuyeretsa Chitsulo Pogwiritsa Ntchito Laser
Kodi Kuyeretsa kwa Laser ndi Chiyani Ndipo Kumagwira Ntchito Bwanji?
Chimodzi mwa ubwino waukulu wa kuyeretsa ndi laser ndikuti ndinjira youma.
Izi zikutanthauza kuti palibe chifukwa chochotsera zinyalala pambuyo poyeretsa.
Ingolozerani kuwala kwa laser pamalo omwe mukufuna kuyeretsapopanda kukhudza zinthu zomwe zili pansi pake.
Otsukira ndi laser nawonsoyaying'ono komanso yonyamulika, kulolakuti ayeretse bwino pamalopo.
Kawirikawiri imafunazida zodzitetezera zokha, monga magalasi otetezera ndi zopumira.
Kuchotsa dzimbiri pogwiritsa ntchito laser ndikwabwino kwambiri pakuyeretsa dzimbiri
Kuphulika kwa mchenga kungapangitsefumbi lambiri ndipo limafuna kutsukidwa kwakukulu.
Kuyeretsa ayezi wouma ndizomwe zingakhale zodula komanso zosayenerera ntchito zazikulu.
Kuyeretsa mankhwala kungathezimakhudza zinthu zoopsa komanso mavuto otaya zinthu.
Motsutsana,Kuyeretsa kwa laser kumakhala njira yabwino kwambiri.
Ndi yosinthasintha kwambiri, imagwira ntchito zosiyanasiyana zodetsa mosamala kwambiri
Njirayi ndi yotsika mtengo pakapita nthawi chifukwa chanokugwiritsa ntchito zinthu ndi zosowa zochepa zosamalira.
Makina Otsukira Laser Ogwira M'manja: Kutsuka kwa Laser Weld
Chotsukira cha Laser Chopukutidwa(100W, 200W, 300W, 400W)
Zotsukira za laser zopangidwa ndi ulusi wokhuthala ndizoyenera kwambiri kuyeretsawofewa,womverakapenaotetezeka kwambiri kutenthapamalo, pomwe mtundu wolondola komanso wowongoleredwa wa laser yozungulira ndi wofunikira kuti ayeretsedwe bwino komanso popanda kuwonongeka.
Mphamvu ya Laser:100-500W
Kusinthasintha kwa Utali wa Kugunda:10-350ns
Utali wa Chingwe cha Ulusi:3-10m
Kutalika kwa mafunde:1064nm
Gwero la Laser:Laser Yopukutidwa ndi Ulusi
Makina Ochotsera Dzimbiri a Laser(Kuyeretsa Kukonza ndi Kukonza ndi Laser Asanayambe & Pambuyo pake)
Kuyeretsa kwa laser weld kumagwiritsidwa ntchito kwambiri m'mafakitale mongandege,magalimoto,kumanga zombondikupanga zamagetsikutima weld apamwamba kwambiri, opanda chilemandizofunikira kwambiri pa chitetezo, magwiridwe antchito, komanso mawonekedwe.
Mphamvu ya Laser:100-3000W
Kusinthasintha kwa Ma Laser Pulse Frequency:Kufikira 1000KHz
Utali wa Chingwe cha Ulusi:3-20m
Kutalika kwa mafunde:1064nm, 1070nm
ThandizoZosiyanasiyanaZilankhulo