Tafura yeZviri Mukati
Sumo:
Kubatanidza neLaser inzira yepamusoro yekubatanidza inoshandisa kupisa kwakasimba kwelaser beam kubatanidza zvinhu zviviri kana kupfuura zvesimbi.
Kusiyana netsika dzechinyakare dzekuwedera dzinoshandisa murazvo wakavhurika kana arc yemagetsi,Kubatanidza nelaser kunopa nzira yakanyatsojeka uye inodzorwa yekugadzira majoini akasimba, asina musono.
1. Chii chinonzi laser Welding?
Pamwoyo wemaitiro ekucheka nelasermuchina wakasarudzika uyoinogadzira chiedza chakasimba, chakanyatsojeka chechiedza chinobatana.
Danda iri relaser rinonangidzirwa pazvinhu zvinonangwa, ukoinokurumidza kupisa pamusoro kusvika painonyunguduka.
Simbi yakanyungudutswa inobva yabatana,kugadzira chisungo chakasimba uye chakachengeteka.
Chimwe chezvakanakira zvikuru zve laser welding ndiko kugona kwayo kugadzirama weld akatetepa kwazvo, emhando yepamusoro asina kukanganiswa zvakanyanya kana kukuvara kwekupisakunzvimbo yakapoteredza.
Izvi zvinoita kuti ive sarudzo yakakodzera kune mapurogiramu anoda kunyatsorongeka, senge munemaindasitiri emotokari, endege, uye emagetsi.
Uyezve, laser welding inzira yakanaka yekudziviriramaitiro ega ega zvakanyanyaizvo zvinogona kubatanidzwa zviri nyore mumabasa ekugadzira.
Izvi zvinobvumirakuwedzera kwekubudirira, kuderedzwa kwemari yevashandi, uye kugadzikana kuri nanimuchigadzirwa chekupedzisira chakasungirirwa.
Uyezve, laser welding inzira yakanaka yekudziviriramaitiro ekugadzira otomatiki zvakanyanya anogona kubatanidzwa zviri nyore mumabasa ekugadzira.
Izvi zvinobvumira kuwedzera kwekubudirira, kuderedzwa kwemari yevashandi, uye kuwedzera kuenderana kwechigadzirwa chekupedzisira chakasungirirwa.
Kazhinji, welding nelaser inomiririra kufambira mberi kukuru mukubatana kwetekinoroji,ichipa mhinduro inoshanda zvakasiyana-siyana uye inoshanda kune akasiyana-siyana mashandisirwo emaindasitiri.
2. Kushanda Sei Kucheka NeLaser?
Maitiro ekugadzira welding ne laser anogona kupatsanurwa kuitamatanho akakosha akati wandei:
Kugadzirwa kweLaser:Maitiro acho anotanga nechinhu chine simba chelaser. Malaser aya anogadzira chiedza chakasimba, chine collimated nekureba kwewavelength uye simba rinobuda.
Kutumirwa kweMatanda:Danda reLaser rinozotungamirirwa uye rinotariswa pabasa uchishandisa magirazi nemalenzi akatevedzana. Izvi zvinoita kuti danda rionekwe zvakanaka.yakanyatsonanga uye yakanyatsonanga panzvimbo yekunamira yaunoda.
Kudyidzana Kwezvinhu:Sezvo danda relaser rakanangana richirova pamusoro pezvikamu zvesimbi, rinopisa zvinhu nekukurumidza kusvika pakunyunguduka kwaro. Izvi zvinogadzirakaburi kadiki, kakaita seburi rekiyi musimbi, kanozivikanwa se "dziva rekukwevera weld."
Kuumbwa kweDziva reWeld:Simbi yakanyungudutswa iri mudziva rekunamira inoyerera uye inooma, zvichiita kuti pave nekubatana kwakasimba, kunoramba kuripo pakati pezvinhu zviviri izvi.Kudzika nehupamhi hwedziva rekunamira weld zvinogona kudzorwa nokungwarira nekugadzirisa simba relaser, kumhanya, uye kutarisisa.
Gasi rekudzivirira:Muzvishandiso zvakawanda zve laser welding,gasi rinodzivirira risina simba, rakadai seargon kana helium, inoshandiswa kuchengetedza dziva rekunamira kubva mukusvibiswa kwemhepo, izvo zvinogona kukanganisa kuvimbika kwejoini.
Kuzvigadzira uye Kutarisa:Michina yekuwachisa yelaser inowanzo shandiswa otomatiki zvakanyanya, ine kufamba kunodzorwa nekombuta uye kutarisa kwakanyatsojeka kwezviyero zvakaita sesimba relaser, kumhanya kwekuwachisa, uye kudzivirira kuyerera kwegasi.Izvi zvinovimbisa kuti simbi dzinoshandiswa zvakanaka uye dzakafanana, pasina kupindira kwevanhu.
Musiyano wekushandisa nemaoko:Michina yekuwedera inobatwa nemaoko inozivikanwawo pakati pemaworkshops nekushandiswa kwevanhu,kuva nekufamba-famba uye kuchinjika zvakanyanya nguva nenguva.Chinja simba rekuwelding nelaser nemutengo wakaderera.
Kushandiswa kwakasiyana-siyana kwe laser welding kunoita kuti ikwanise kushandiswa pazvinhu zvakasiyana-siyana zvesimbi, kusanganisirasimbi, aruminiyamu, uye titanium.
Nekunyatsogadzirisa ma parameter ekuita, vanowelders vanogona kuwanawelds dzakadzika, dzakatetepanekukanganiswa kushoma uye chitarisiko chakachena, chakafanana.
Muchina weLaser Welder kana weLaser Welding unobatwa nemaoko
Zvinogona Kuva Zvakaoma Kusarudza
3. Marii yeLaser Welder?
Mutengo wemuchina we laser welding unogonazvinosiyana zvakanyanyazvichienderana nezvinhu zvakati wandei, zvakaita serudzi rwelaser, saizi uye simba rinobuda mumuchina, uye mwero wezvinhu zve otomatiki uye zvekubatanidza.
Masisitimu ekutanga ekutambisa elaserinogona kutengwa ne$20,000 kusvika $50,000.
Michina iyi midiki inowanzo shandiswa pakugadzira zvishongo zvidiki, zvisinganyanyi kurema, zvakaita sekugadzira zvishongo kana kugadzira ma prototypes.
Pamusoro pezvose,masisitimu ekugadzira welding elaser eindasitiri akakura, anoshanda otomatikiinogona kudhura kupfuura$500,000 kusvika $1 miriyoni kana kupfuura.
Michina iyi yepamusoro inowanzo kuwanikwa munzvimbo dzinogadzirwa zvinhu zvakawanda, zvakaita semitsetse yekubatanidza mota kana nzvimbo dzekugadzira zvinhu zvemuchadenga.
Zvisinei...
Kana uri kutsvaga chimwe chinhuyakachipa, diki,mukutengeserana kwezvimwe zvinhu zvekushongedza,Muchina weLaser Welding wemaokondizvo zvauri kutsvaga.
Kutanga kubva$3,000 kusvika $10,000.
4. Kuwedera neLaser Kwakasimba Here?
Muchidimbu,Ehe.
Kuwedera neLaser kunozivikanwa nekukwanisa kwayo kugadziramajoini akasimba zvinoshamisa uye anogara kwenguva refu, zvichiita kuti ive sarudzo inodiwa zvikuru kune akasiyana-siyana mashandisirwo emaindasitiri.
Zvinhu zvikuru zvinobatsira pakusimbisa simba re laser welds zvinosanganisira:
Kudzika kweWeld uye Kupinda:Kupinza neLaser kunogona kugadzira kupinza kwakadzika, kwakamanikana kunokonzerainopinda zvakadzika muchinhu chepasi, zvichiguma nechisungo chakasimba uye chakachengeteka.
Kusawirirana Kushoma:Hunhu hwakasimba uye hwakarurama hwedanda relaser hunovimbisakukanganiswa kushoma kwekupisa kwesimbi yakapoteredza, kuchengetedza kuvimbika kwechimiro chepakutanga chezvikamu.
Zvimiro zvesimbi: Kupisa nekutonhodza nekukurumidza kwedziva rekunamira weld kunogona kutungamira kune shanduko dzinodiwa dzesimbi, zvakaita sechimiro chezviyo zvakanatswa uye kuomarara kwakawedzerwa, zvichiwedzera kusimba kwejoini.
Kubatanidza Geometry: Maweld eLaser anowanzova nechimiro che "keyhole", iyo inopa nzvimbo yakakura pamusoro pesimbi yakanyungudutswa kuti isimbike uye igadzire chisungo chakasimba, chinoenderera mberi.
Uyezve, laser welding inogona kushandiswa kubatanidza mhando dzakasiyana dzesimbi, kusanganisira simbi, aruminiyamu, uye titanium,chimwe nechimwe chine hunhu hwacho hwakasiyana hwemakanika.
Nekusarudza nemazvo magadzirirwo ekuwedera akakodzera, vanowedera vanogona kusimbisa kusimba uye kugara kwenguva refu kwejoini rekupedzisira.
Pakazara, musanganiswa we kunyatsojeka, kutonga, uye zvakanakira zvesimbi kugadzira welding nelasernzira yekubatanidza yakavimbika uye yakasimbapakushandiswa kwakakosha uko kusimba kwechimiro kwakakosha zvikuru.
5. Ko Laser Welders Yakanaka Here?
Kana zvasvika pakushanda uye kugona kwemichina ye laser welding, mhinduro iri nyore ndeiyi:EHE
Variinoshanda zvikuru uye inoonekwa seyakanakisakune nzira dzakawanda dzechinyakare dzekuwedera mumhando dzakasiyana siyana dzekushandisa.
Chimwe chezvakanakira zvikuru zvevashandisi ve laser ndiko kugona kwavo kugadzirama weld emhando yepamusoro, anowirirana uye asina zvikanganiso zvakawanda.
Kunyatsojeka uye kutonga kunopihwa nelaser beam kunobvumira vanowelders kugadzirazvinopinza zvakamanikana, zvakadzika zvine chitarisiko chakachena, chakafanana uye zvinokanganisa zvishoma zvehwaro.
Uye zvakare, laser welding inopa mabhenefiti akawanda ane chekuita nemaitiro anoita kuti ive sarudzo inokwezva kune maindasitiri:
Kumhanya uye Kubudirira:Kupinza neLaser inzira inoshanda zvikuru, ine kumhanya kwekubatanidza kunogona kuitwakakawanda nekukurumidzakupfuura nzira dzemazuva ano dzekubatanidza arc.
Kuzvigadzira uye Kubatanidzwa:Michina ye laser welding yakakodzera kwazvo otomatiki, zvichibvumirakubatanidzwa kusina musonomumabasa ekugadzira zvinhu uye kuwedzera kwekubudirira.
Kuchinja-chinja:Kuwedera neLaser kunogona kushandiswa kubatanidza mhando dzakasiyana dzesimbi, kusanganisirasimbi, aruminiyamu, uye kunyange simbi dzakasiyana, zvichiita kuti ive mhinduro inoshanda zvakasiyana-siyana pakushandisa kwakasiyana-siyana.
Kushanda Nesimba Zvakanaka:Kupinza neLaser inzira inoshanda nesimba zvishoma kana tichienzanisa nekupinza netsika, zvichiita kutimari shoma yekushanda uye kukanganiswa kwakaderera kwezvakatipoteredza.
Kusvikika:Kufambira mberi muhunyanzvi hwe laser uye kuwanikwa kuri kuwedzera kwemaitiro e laser welding anodhura zvakabatsira kuti tekinoroji iyi iveinowanikwa zviri nyore kune akasiyana-siyana emaindasitiri nemashandisirwo.
Ehe, senzira ipi zvayo yekushongedza, kubatanidza nelaser kune yayomatambudziko akasiyana uye zvipingamupinyi.
Zvinhu zvakaita sekusvikika kwemajoini, ukobvu hwezvinhu, uye kudiwa kwemidziyo yakakosha nekudzidziswazvinogona kukanganisa kukodzera uye kushanda zvakanaka kwe laser welding mune mamwe mashandisirwo.
Zvisinei, humbowo hwakawanda hunoratidza kuti laser welding inzira inokwanisa uye yakavimbika yekubatanidza,inokwanisa kupa mhando yepamusoro, kubereka, uye kushandisa mari zvakanaka munzvimbo dzakasiyana-siyana dzemaindasitiri.
6. Chii chinogona kusungirirwa uchishandisa Laser Welder?
Chimwe chezvinhu zvinoshamisa pakushongedza nelaser ndiko kushandiswa kwayo kwakasiyana-siyana maererano nezvinhu uye zvikamu zvinogona kubatanidzwa zvinobudirira uchishandisa tekinoroji iyi yepamusoro yekubatanidza.
Kuwedera neLaser kwakatanga kugadzirwa kuti kushandiswe mune mamwe mashandisirwo.maindasitiri emotokari nendege.
Kushandiswa kwayo kwakawedzera zvishoma nezvishoma mumakore apfuura kusvika pakuva nezvinhu zvakasiyana-siyana uye mashandisirwo azvo.
Zvimwe zvezvinhu zvinonyanya kushandiswa zvinogona kusungirirwa zvinobudirira uchishandisa laser welder zvinosanganisira:
Simbi dzeFeri:Simbi (Kabhoni Yakaderera, Kabhoni Yakawanda, Isina Chinonhuhwirira), Simbi Yakakandwa, Simbi dzeAlloy.
Simbi Dzisina Ferrous:Aruminiyamu neAruminiyamu, Aruminiyamu dzeCopper neCopper, Aruminiyamu dzeTitanium neTitanium.
Simbi Dzakasiyana:Kubatanidzwa kweSimbi neAruminiyamu, Kubatanidzwa kweMhangura neSimbi, Kubatanidzwa kweTitanium neSimbi Dzimwe.
Kuwedzera kune izvi zvechinyakare zvesimbi, laser welding yakawanawo mashandisirwo mukubatanidzazvinhu zvepamusoro, zvakaita sezvinhu zvinosanganiswa kubva paceramic kuenda kusimbi uye polymer kuenda kusimbi, zvichivhura mikana mitsva yekugadzira zvigadzirwa zvitsva uye mashandisirwo azvo.
Kupfuura kugona kusiyanisa zvinhu, laser welding inogona kushandiswawo kusanganisa zvinhu zvakasiyana-siyana.zvikamu zvejometrikubvamachira matete nemafoil kuita mapurati akakora uye maumbirwo akaomarara, ane mativi matatu.
Kunyatsorongeka uye kutonga kunopihwa ne laser welding kunoita kuti ive sarudzo yakakodzera kune mashandisirwo anoda welds dzemhando yepamusoro, dzisina kukanganiswa zvakanyanya, senge mukugadzira:
1. Mapaneru eMotokariuyeMafuremu
2. Fuselage yendegeuyeZvikamu zveMapapiro
3. Matura emagetsiuyeDzimba
4. Zvishandiso ZvekurapauyeZvigadzirwa zvemuviri
5. Zvishandiso ZvakaruramauyeMichina
Sezvo tekinoroji ye laser welding ichiramba ichichinja uye ichiwanikwa nyore nyore, mhando yezvinhu uye zvikamu zvinogona kubatanidzwa zvinobudirira uchishandisa nzira iyi yekubatanidza yemazuva ano zvichabatsiraramba uchingowedzera chete, zvichiwedzera kusimbisa chinzvimbo chayo sechishandiso chakakosha mumaindasitiri emazuva ano.
Pfupiso yeVhidhiyo: Vagadziri veLaser
Kushongedza Senyanzvi: Kushongedza Neraser Nemaoko
Kukwesha kweLaser vs Kukwesha kweTIG
▶ Kuwedera neLaser Ndekwechokwadi Here?
Zvakanaka kwazvo kuti zvive zvechokwadi here?
Kushongedza neLaser ndikonzira chaiyo uye inoshandiswa zvakanyanya muindasitiri yekubatanidza.Inoshandisa simba rakananga remuti welaser kunyungudutsa nekubatanidza zvinhu pamwe chete.
▶ Unogona here kuWeld Aluminum neLaser?
Ehe, laser welding inzira inoshanda yekubatanidza aruminiyamu nearuminiyamu.
Kunyatsojeka uye kutonga kwedanda relaser zvinoita kuti rishandeyakakodzera kwazvo kusundira simbi iyi yakareruka uye inopenya.
▶ Kuwedera neLaser Kwakasimba Here Kupfuura TIG?
Kazhinji, laser welding inogona kugadzira welds dzinoita kutidzakasimba uye dzinogara dziripokupfuura izvo zvakagadzirwa netambo dzechinyakare dzeTIG (Tungsten Inert Gas).
Nekuda kwekupinda kwayo kwakadzika uye nzvimbo yakamanikana inokanganiswa nekupisa.
▶ Kuwedera neLaser Kunoda Gasi Here?
Ehe, maitiro mazhinji ekugadzira ne laser anoda kushandiswa kwegasi rekudzivirira.
Zvakaita seargon kana helium, kudzivirira dziva rekunyungudutsa rakanyungudutswa kubva mukusvibiswa kwemhepo uye kuona kuti rinonyungudutsa remhando yepamusoro, risina kuremara.
▶ Laser Welding inoshandisa Filler here?
Kushongedza neLaser kunogona kuitwakuwedzera kana kusawedzera zvinhu zvekuzadza, zvichienderana nekushandiswa kwacho uye zvinodiwa nemajoini.
Mune zvimwe zviitiko, waya yekuzadza inoshandiswa kuwedzera vhoriyamu yeweld kana kubatanidza simbi dzakasiyana.
▶ Laser Welder inogona kupinza simbi dzakakora zvakadii?
Kuwedera neLaser kunogona kugamuchira ukobvu hwakasiyana-siyana hwezvinhu, kubvagadzira mafoil matete kuita ndiro dzakakora masendimita akati wandei.
Kugona kwewelding kwakanangana kunoenderanapamusoro pesimba rinobuda uye rudzi rwelaser inoshandiswa.
▶ Kuwedera neLaser kwakasimba seMIG here?
Kupinza neLaser kunogona kugadzira ma welds akasimbaseakasimba, kana kuti akasimba, kupfuura izvo zvakagadzirwa nekushandisa welding yechinyakare yeMIG (Metal Inert Gas).
Zvichienderana nezvinhu zvakashandiswa, dhizaini yemajoini, uye maparamita ekushongedza anoshandiswa.
▶ Kucheka neLaser Kuri Nyore Here?
Kushongedza neLaser kunodazvishandiso zvehunyanzvi, hunyanzvi, uye kudzidziswa kuti uwane mhedzisiro yakanaka.
Kunyange hazvo maitiro acho ari nyore, kutonga kwakanyatsojeka uye kubatanidzwa kwesystem yelaser, gasi rekudzivirira, nezvimwe zvinoita kuti ive nzira yakaoma yekubatanidza kana tichienzanisa nedzimwe nzira dzechinyakare dzekunamira.
▶ Kushongedza neLaser Inguva Yemberi Here?
Kupinza neLaser kunoonekwa se tekinoroji yeramangwana, sezvo ichiramba ichifambira mberi panyaya dzekushandiswa zvakanaka kwemari, kushandisa simba zvakanaka, uye mhando dzakasiyana dzezvinhu uye mashandisirwo azvinoita.
Hunhu hwayo hwakasiyana hunoita kuti ive sarudzo inokwezva maindasitiri emazuva ano ekugadzira nekugadzira.
Zvinokurudzirwa neMuchina we:Muchina weLaser Welding wemaoko
Kutenga Kwese Kunofanira Kuziviswa Zvakanaka
Tinogona Kubatsira Neruzivo Rwakadzama Uye Kubvunzana!
Nguva yekutumira: Chivabvu-29-2024