Uhlu Lokuqukethwe
Isingeniso:
Ukushisela nge-laser inqubo ethuthukisiwe yokuhlanganisa esebenzisa ukushisa okugxilile komsebe we-laser ukuhlanganisa izingxenye ezimbili noma ngaphezulu zensimbi.
Ngokungafani namasu okushisela endabuko ancike elangeni elivulekile noma e-arc kagesi,Ukushisela nge-laser kunikeza indlela enembile kakhulu nelawulwayo yokwakha amalunga aqinile, angenamthungo.
1. Kuyini ukushisela nge-laser?
Enhliziyweni yeinqubo yokushisela nge-laserumshini okhethekileikhiqiza ukukhanya okuqinile, okugxilile kokukhanya okuvumelanayo.
Lo msebe we-laser uqondiswe ezintweni eziqondiwe, laphoishisa ngokushesha indawo kuze kube yilapho incibilika khona.
Insimbi encibilikisiwe bese ihlangana ndawonye,ukudala isibopho esiqinile nesivikelekile.
Enye yezinzuzo ezibalulekile zokushisela nge-laser yikhono layo lokukhiqizaukushintshwa okuncane kakhulu, okuseqophelweni eliphezulu okunokuphazamiseka okuncane noma umonakalo wokushisaendaweni ezungezile.
Lokhu kwenza kube ukukhetha okuhle kwezinhlelo zokusebenza ezidinga ukunemba, njengase-izimboni zezimoto, zezindiza, kanye neze-elekthronikhi.
Ngaphezu kwalokho, ukushisela nge-laser kuyindlela yokwelapha.inqubo ezenzakalelayo kakhuluokungafakwa kalula emisebenzini yokukhiqiza.
Lokhu kuvumelaukukhushulwa kokukhiqiza, izindleko zabasebenzi ezincishisiwe, kanye nokuvumelana okuthuthukisiwekumkhiqizo wokugcina ohlanganisiwe.
Ngaphezu kwalokho, ukushisela nge-laser kuyindlela yokwelapha.inqubo ezenzakalelayo kakhulu engahlanganiswa kalula emisebenzini yokukhiqiza.
Lokhu kuvumela ukwanda kokukhiqiza, izindleko zabasebenzi ezincishisiwe, kanye nokuqiniswa okuthuthukisiwe komkhiqizo wokugcina ohlanganisiwe.
Sekukonke, ukushisela nge-laser kumelela intuthuko enkulu kwezobuchwepheshe bokujoyina,inikeza ikhambi elisebenziseka kalula nelisebenzayo lezinhlelo zokusebenza eziningi zezimboni.
2. Kusebenza Kanjani Ukushisela Nge-Laser?
Inqubo yokushisela nge-laser ingahlukaniswa ibeizinyathelo eziningana ezibalulekile:
Ukukhiqizwa Kwe-Laser:Inqubo iqala ngomthombo we-laser onamandla. Lawa ma-laser akhiqiza ukukhanya okunamandla, okuhlanganisiweubude be-wavelength obuthile kanye nokukhishwa kwamandla.
Ukulethwa Kwemisebe:Umsebe we-laser ube usuqondiswa futhi ugxilwe endaweni yokusebenza kusetshenziswa uchungechunge lwezibuko namalensi. Lokhu kuqinisekisa ukuthi umsebe uyakhanya.iqondiswe kahle futhi igxile endaweni yokushisela oyifunayo.
Ukusebenzisana Kwezinto Ezibalulekile:Njengoba umsebe we-laser ogxilile ushaya ubuso bezingxenye zensimbi, ushisa ngokushesha izinto kuze kube yilapho zincibilika. Lokhu kudalaumgodi omncane, omise okwembobo yokhiye ensimbini, owaziwa ngokuthi "ichibi lokushisela."
Ukwakheka kweChibi Lokushisela:Insimbi encibilikisiwe echibini lokushisela iyageleza futhi iqine, yakha ukuhlangana okuqinile nokuqhubekayo phakathi kwezingxenye ezimbili zomsebenzi.Ukujula nobubanzi bechibi lokushisela kungalawulwa ngokucophelela ngokulungisa amandla e-laser, isivinini, kanye nokugxila.
Igesi Yokuvikela:Eziningi zezicelo zokushisela nge-laser,igesi yokuvikela engasebenzi, njenge-argon noma i-helium, isetshenziselwa ukuvikela ichibi lokushisela ezintweni ezingcolisayo emoyeni, okungase kuphazamise ubuqotho bejoyinti.
Ukuzenzakalela kanye nokuqapha:Imishini yokushisela nge-laser ivame ukwenza izinto ngokuzenzakalelayo, ngokunyakaza okulawulwa yikhompyutha kanye nokuqapha okunembile kwamapharamitha afana namandla e-laser, isivinini sokushisela, kanye nokugeleza kwegesi okuvikelayo.Lokhu kuqinisekisa ukushintshwa okuqhubekayo, kwekhwalithi ephezulu ngaphandle kokungenelela komuntu okuningi.
Uhlobo Oluphathwa Ngesandla:Imishini Yokushisela Ephathwayo nayo iyindlela ethandwayo phakathi kwama-workshop kanye nokusetshenziswa komuntu siqu,iyashesha futhi iguquguquka kakhulu ngokushesha.Thenga amandla okushisela nge-laser ngentengo engabizi kakhulu.
Ukuguquguquka kokushisela nge-laser kuvumela ukuthi kusetshenziswe ezintweni eziningi zensimbi, okuhlanganisainsimbi, i-aluminium, kanye ne-titanium.
Ngokwenza ngcono imingcele yenqubo ngokucophelela, abashiseli bangafinyelelaukushintshwa okujulile, okuncanengeukuphambuka okuncane kanye nokubukeka okuhlanzekile, okufanayo.
Umshini Wokushisela We-Laser Ophathwa Ngesandla noma Wokushisela We-Laser
Kungaba nzima ukunquma
3. Kubiza Malini Ukushisela Nge-Laser?
Izindleko zomshini wokushisela nge-laser zingabaziyahlukahluka kakhulukuye ngezici eziningana, njengohlobo oluthile lwe-laser, usayizi kanye nokukhishwa kwamandla komshini, kanye nezinga lezimpawu zokwenza ngokuzenzakalelayo kanye nokuhlanganiswa.
Izinhlelo zokushisela ze-laser eziyisisekelo zethebhulethikungathengwa nge$20,000 kuya ku-$50,000.
Le mishini emincane ivame ukusetshenziselwa izinhlelo zokushisela ezincane, ezilula, njengokwenza ubucwebe noma ukuthuthukiswa kwezibonelo.
Ekugcineni okuphezulu,izinhlelo zokushisela ze-laser zezimboni ezinkulu nezizenzakalelayo ngokuphelelekungabiza ngaphezu kweKusukela ku-$500,000 kuya ku-$1 million noma ngaphezulu.
Le mishini ethuthukisiwe ivame ukutholakala ezindaweni zokukhiqiza ezinomthamo omkhulu, njengemigqa yokuhlanganisa izimoto noma izikhungo zokukhiqiza izingxenye zezindiza.
Noma kunjalo...
Uma ufuna okuthileokungabizi kakhulu, okuncane kakhulu,ekuhwebeni ngamakhono athile okushisela,Umshini Wokushisela We-Laser Ophathwa Ngesandlakungaba yilokho okufunayo.
Kusukela ku-Kusukela ku-$3,000 kuya ku-$10,000.
4. Ingabe Ukushisela Nge-Laser Kuqinile?
Kafushane,Yebo.
Ukushisela nge-laser kwaziwa ngekhono layo lokukhiqizaamalunga aqine ngokumangalisayo futhi ahlala isikhathi eside, okwenza kube ukukhetha okufiseleka kakhulu kwezinhlobo ezahlukene zezicelo zezimboni.
Izici ezibalulekile ezifaka isandla emandleni angokwemvelo okushiswa kwe-laser zifaka:
Ukujula Kokushisela Nokungena:Ukushisela nge-laser kungadala ukushisela okujulile nokuncane okungenzaukungena ngokujulile ezintweni eziyisisekelo, okuholela esibophweni esiqinile nesiphephile.
Ukuhlanekezela Okuncane:Uhlobo olugxilile nolunembile lomsebe we-laser luqinisekisaukuphambuka okuncane kokushisa kwensimbi ezungezile, okulondoloza ubuqotho besakhiwo sokuqala sezingxenye.
Izakhiwo Zensimbi: Ukushisa nokupholisa okusheshayo kwechibi lokushisela kungaholela ezinguqukweni ezifiselekayo zensimbi, njengesakhiwo sokusanhlamvu esicwengekile kanye nokuqina okwandisiwe, okuthuthukisa kakhulu amandla esihlanganisi.
Ijiyometri Yokushisela: Ama-weld e-laser ngokuvamile anesimo "se-keyhole" esihlukile, okunikeza indawo enkulu yobuso ukuze insimbi encibilikisiwe iqine futhi yakhe isibopho esiqinile nesiqhubekayo.
Ngaphezu kwalokho, ukushisela nge-laser kungasetshenziswa ukuhlanganisa izinhlobo eziningi zezinsimbi zensimbi, okuhlanganisa insimbi, i-aluminium, ne-titanium,ngayinye inesethi yayo eyingqayizivele yezakhiwo zemishini.
Ngokukhetha ngokucophelela amapharamitha namasu okushisela afanele, abashiseli bangenza ngcono amandla nokuqina kwejoyinti lokugcina.
Sekukonke, inhlanganisela ye ukunemba, ukulawula, kanye nezinzuzo ze-metallurgical ukwenza ukushisela nge-laserindlela yokujoyina ethembeke kakhulu futhi eqinilekwezicelo ezibalulekile lapho ubuqotho besakhiwo bubaluleke kakhulu.
5. Ingabe Abashiseli Be-Laser Balungile?
Uma kukhulunywa ngokusebenza kanye namakhono emishini yokushisela nge-laser, impendulo elula yile:YEBO
Kunjaloisebenza kahle kakhulu futhi ibhekwa njengengcono kakhulungezindlela eziningi zokushisela zendabuko ezisetshenziswayo ezahlukahlukene.
Enye yezinzuzo ezibalulekile zabashiseli be-laser yikhono labo lokukhiqizaukushibiliza kwekhwalithi ephezulu, okuhlala njalo okuneziphambeko ezincane.
Ukunemba nokulawula okunikezwa yi-laser beam kuvumela abashiseli ukuthi bakheukushibiliza okujulile nokuncane okubonakala kuhlanzekile, okufanayo kanye nokuphambuka okuncane kwezinto eziyisisekelo.
Ngaphezu kwalokho, ukushisela nge-laser kunikeza izinzuzo eziningana ezihlobene nenqubo ezenza kube ukukhetha okukhangayo kwezicelo zezimboni:
Isivinini Nokukhiqiza:Ukushisela nge-laser kuyinqubo ephumelela kakhulu, enesivinini sokushisela esingaba khonangokushesha izikhathi ezininganakunezindlela zokushisela ze-arc ezivamile.
Ukuzenzakalela kanye nokuhlanganiswa:Imishini yokushisela nge-laser ifaneleka kahle ukuzenzakalela, okuvumelaukuhlanganiswa okungenamthungoemisebenzini yokukhiqiza kanye nokwanda kokukhiqiza.
Ukuguquguquka:Ukushisela nge-laser kungasetshenziswa ukuhlanganisa izinhlobo eziningi zezinsimbi zensimbi, okuhlanganisainsimbi, i-aluminium, ngisho nezinsimbi ezingafani, okwenza kube yisisombululo esiguquguqukayo sezinhlelo zokusebenza ezahlukahlukene.
Ukusebenza Kahle Kwamandla:Ukushisela nge-laser kuyinqubo eyonga amandla kakhulu uma kuqhathaniswa nokushisela kwendabuko, okuholelaizindleko zokusebenza eziphansi kanye nomthelela oncishisiwe emvelweni.
Ukufinyeleleka:Intuthuko kwezobuchwepheshe be-laser kanye nokutholakala okwandayo kwezinhlelo zokushisela nge-laser ezingabizi kwenze lobu buchwepheshe baba ngcono.kufinyeleleka kalula ezinhlobonhlobo zezimboni kanye nezinhlelo zokusebenza.
Vele, njenganoma iyiphi indlela yokushisela, ukushisela nge-laser kunendlela yayoisethi eyingqayizivele yezinselele kanye nemikhawulo.
Izinto ezifana nokuthiukufinyeleleka kwamalunga, ukujiya kwezinto, kanye nesidingo semishini ekhethekile nokuqeqeshwakungathinta ukufaneleka kanye nokusebenza kahle kwe-laser welding kwezinye izinhlelo zokusebenza.
Kodwa-ke, ubufakazi obuningi busikisela ukuthi ukushisela nge-laser kuyindlela yokuhlanganisa enekhono eliphezulu nethembekile,ekwazi ukuletha ikhwalithi ephezulu, ukukhiqiza, kanye nokusebenza kahle kwezindleko ezindaweni eziningi zezimboni.
6. Yini engashintshwa kusetshenziswa i-Laser Welder?
Esinye sezici eziphawulekayo zokushisela nge-laser ukuguquguquka kwayo ngokwezinto zokwakha kanye nezingxenye ezingahlanganiswa ngempumelelo kusetshenziswa lobu buchwepheshe obuthuthukisiwe bokujoyina.
Ukushisela nge-laser kwaqale kwaklanywa ukuze kusetshenziswe izinhlelo ezithile ku-izimboni zezimoto nezindiza.
Ububanzi bokusetshenziswa kwayo bukhule kancane kancane eminyakeni edlule ukuze buhlanganise izinhlobo ezahlukene zezinto zokwakha kanye nezinhlelo zokusebenza.
Ezinye zezinto ezivame kakhulu ezingashintshwa kusetshenziswa umshini wokushisela we-laser zifaka:
Izinsimbi Zensimbi:Insimbi (Ikhabhoni ephansi, Ikhabhoni ephezulu, Insimbi Engagqwali), Insimbi Ebunjiwe, Izinsimbi Ze-Alloy.
Izinsimbi Ezingenalo I-ferrous:Ama-alloy e-aluminium ne-aluminium, Ama-alloy e-copper ne-copper, ama-alloy e-titanium ne-titanium.
Izinsimbi Ezingafani:Ukuhlanganiswa kweNsimbi ne-Aluminiyamu, Ukuhlanganiswa kweThusi neNsimbi, Ukuhlanganiswa kweTitanium nezinye izinsimbi.
Ngaphezu kwalezi zinto zensimbi zendabuko, ukushisela nge-laser kuthole nezinhlelo zokusebenza ekuhlanganiseniizinto ezithuthukisiwe, njengeizinhlanganisela ze-ceramic-to-metal kanye ne-polymer-to-metal, ukuvula amathuba amasha emiklamo yemikhiqizo emisha kanye nezinhlelo zokusebenza.
Ngaphandle kokuguquguquka ekukhetheni izinto, ukushisela nge-laser kungasetshenziswa futhi ukushisela izinhlobo eziningi ze-amajiyometri ezingxenye, kusukelaamashidi amancane nama-foil abe amapuleti amakhulu kanye nezakhiwo eziyinkimbinkimbi, ezinobukhulu obuthathu.
Ukunemba nokulawula okunikezwa yi-laser welding kwenza kube ukukhetha okuhle kwezinhlelo zokusebenza ezidinga ama-weld asezingeni eliphezulu, angaphambuki, njengasekukhiqizweni kwalokhu okulandelayo:
1. Amaphaneli Omzimba EzimotofuthiAmafreyimu
2. I-Fuselage YezindizafuthiIzingxenye Zephiko
3. Izivalo ze-elekthronikhifuthiIzindlu
4. Amadivayisi EzokwelaphafuthiIzimila
5. Izinsimbi ZokucacisafuthiImishini
Njengoba ubuchwepheshe bokushisela nge-laser buqhubeka nokukhula futhi bufinyeleleka kalula, uhla lwezinto zokwakha kanye nezingxenye ezingahlanganiswa ngempumelelo kusetshenziswa le ndlela yokuhlanganisa esezingeni eliphezulu luzokwenzaQhubeka nokwandisa kuphela, okuqinisa isikhundla sayo njengethuluzi elibalulekile embonini yesimanje.
Ukubuka Konke Okusheshayo Kwevidiyo: Abashiseli Be-Laser
Ukushisela Njengochwepheshe: Ukushisela Nge-Laser Ephathwa Ngesandla
Ukushisela nge-Laser vs Ukushisela nge-TIG
▶ Ingabe Ukushisela Nge-Laser Kungokoqobo?
Kuhle Kakhulu Ukuba Yiqiniso?
Ukushisela nge-laser kuyintoindlela yokuhlanganisa yezimboni yangempela nesetshenziswa kabanzi.Isebenzisa amandla agxilile omsebe we-laser ukuncibilikisa nokuhlanganisa izinto ndawonye.
▶ Ungakwazi yini ukushisela i-Aluminium nge-Laser?
Yebo, ukushisela nge-laser kuyindlela ephumelelayo yokuhlanganisa i-aluminium kanye ne-aluminium alloys.
Ukunemba nokulawulwa komsebe we-laser kwenza kubeifaneleka kahle ukushisela le nsimbi elula nekhanyayo.
▶ Ingabe ukushisela nge-laser kunamandla kune-TIG?
Ngokuvamile, ukushisela nge-laser kungakhiqiza ukushisela okuziqinile futhi zihlala njalokunalezo ezidalwe ukushisela kwendabuko kwe-TIG (Tungsten Inert Gas).
Ngenxa yokungena kwayo okujulile kanye nendawo encane ethinteke kakhulu ukushisa.
▶ Ingabe Ukushisela Nge-Laser Kudinga Igesi?
Yebo, izinqubo eziningi zokushisela nge-laser zidinga ukusetshenziswa kwegesi yokuvikela.
Njengei-argon noma i-helium, ukuvikela ichibi lokushisela elincibilikisiwe ekungcolisweni komoya nokuqinisekisa ukushisela okuseqophelweni eliphezulu, okungenasici.
▶ Ingabe i-Laser Welding isebenzisa i-Filler?
Ukushisela nge-laser kungenziwangokufaka noma ngaphandle kwezinto zokugcwalisa, kuye ngokuthi isicelo esithile kanye nezidingo zokujoyina ziyasebenza yini.
Kwezinye izimo, ucingo lokugcwalisa lusetshenziselwa ukwandisa ivolumu yokushisela noma ukuhlanganisa izinsimbi ezingafani.
▶ I-Laser Welder ingayishibiliza kangakanani?
Ukushisela nge-laser kungamukela ububanzi obubanzi bezinto zokwakha, kusukelaama-foil amancane abe amapuleti anobukhulu obungamasentimitha ambalwa.
Amandla okujula okushisela athile ancikemayelana nokukhishwa kwamandla kanye nohlobo lwe-laser esetshenzisiwe.
▶ Ingabe Ukushisela Nge-Laser Kuqine Njenge-MIG?
Ukushisela nge-laser kungakhiqiza ukushisela okunamandlanjengoba inamandla, noma inamandla nakakhulu, kunalezo ezidalwe ngokushisela kwendabuko kwe-MIG (Metal Inert Gas).
Kuye ngezinto zokwakha, ukwakheka kwamalunga, kanye nemingcele yokushisela esetshenzisiwe.
▶ Ingabe Ukushisela Nge-Laser Kulula?
Ukushisela nge-laser kudingaimishini ekhethekile, ubuchwepheshe, kanye nokuqeqeshwa ukuze kutholakale imiphumela emihle kakhulu.
Nakuba inqubo ngokwayo ilula kakhulu, ukulawulwa okunembile nokuhlanganiswa kohlelo lwe-laser, igesi yokuvikela, kanye nezinye izinhlaka kwenza kube yindlela yokuhlanganisa eyinkimbinkimbi kakhulu uma kuqhathaniswa nezinye izindlela zokushisela zendabuko.
▶ Ingabe Ukushisela Nge-Laser Kuyikusasa?
Ukushisela nge-laser kubhekwa kabanzi njengobuchwepheshe besikhathi esizayo, njengoba kuqhubeka nokuthuthuka ngokwemigomoukusebenza kahle kwezindleko, ukusetshenziswa kahle kwamandla, kanye nobubanzi bezinto zokwakha kanye nezinhlelo zokusebenza ezingahlangabezana nazo.
Amakhono ayo ahlukile ayenza ibe ukukhetha okukhangayo kakhulu kwezimboni zokukhiqiza nezokukhiqiza zanamuhla.
Izincomo Zomshini ze:Umshini Wokushisela We-Laser Ophathwa Ngesandla
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Isikhathi sokuthunyelwe: Meyi-29-2024