Walda ta Laser da ke Hannun Hannu: Cikakken Jagorar Nazari
Teburin Abubuwan da ke Ciki:
Walda ta Laser ta hannu:
Takardar Shaida:
Gabatarwa:
Walda ta Laser ta hannu tana da fa'idodi da yawa, amma kuma tana buƙatarkulawa sosai ga ka'idojin tsaro.
Wannan labarin zai bincika mahimman abubuwan da suka shafi aminci don walda laser na hannu.
Kazalika bayar da shawarwarikan zaɓin iskar gas mai kariya da zaɓin waya mai cikewadon nau'ikan ƙarfe na yau da kullun.
Walda ta Laser da ke Hannun Hannu: Tsaron Dole
Kayan Kariyar Kai (PPE):
1. Gilashin Tsaron Laser da Garkuwar Fuska
Na musammanGilashin kariya na laser da garkuwar fuskawajibi ne a ƙarƙashin jagororin aminci na laserdon kare idanun mai aiki da fuskarsa daga hasken laser mai ƙarfi.
2. Safofin Hannu da Kayan Walda
Dole ne a yi amfani da safar hannu ta waldaana dubawa akai-akai kuma ana maye gurbinsuidan sun jike, sun tsufa, ko sun lalace don kiyaye isasshen kariya.
Jaket mai jure wuta da zafi, wando, da takalma masu aikidole ne a sawa a kowane lokaci.
Ya kamata a sanya waɗannan suturarnan take aka maye gurbinsu idan suka jike, suka lalace, ko suka lalace.
3. Na'urar Numfashi Mai Aiki Tace Iska
Na'urar numfashi mai zaman kantatare da tace iska mai aikiana buƙatar kare mai aiki daga hayaki da barbashi masu cutarwa.
Kulawa mai kyau da kuma duba lokaci-lokaci suna da mahimmanci don tabbatar da cewa tsarin yana aiki yadda ya kamata.
Kula da Muhalli Mai Inganci na Walda:
1. Share Yankin
Dole ne yankin walda ya kasance babu wani abu da za a iya yikayan da za su iya kama da wuta, abubuwa masu saurin kamuwa da zafi, ko kwantena masu matsin lamba.
Har da waɗandakusa da kayan walda, bindiga, tsarin, da kuma mai aiki.
2. Yankin da aka keɓe
Ya kamata a yi walda a cikinyanki da aka keɓe, wanda aka rufe tare da shingayen haske masu tasiri.
Don hana fitowar hasken laser da kuma rage yiwuwar lalacewa ko lalacewa.
Duk ma'aikatan da ke shiga yankin waldadole ne ya sanya irin wannan kariya kamar yadda mai aiki yake.
3. Rufewar Gaggawa
Ya kamata a sanya makullin kashewa da aka haɗa da ƙofar wurin walda.
Don kashe tsarin walda na laser nan take idan aka shiga ba zato ba tsammani.
Walda Laser ta Hannu: Madadin Tsaro
Kayan Kariyar Kai (PPE):
1. Kayan Walda
Idan babu kayan walda na musamman, to, tufafin daba mai sauƙin ƙonewa ba kuma yana da dogayen hannayen rigaana iya amfani da shi azaman madadin, tare da takalma masu dacewa.
2. Mai Numfashi
Na'urar numfashi da keya cika matakin kariya da ake buƙata daga ƙura da ƙwayoyin ƙarfe masu cutarwaana iya amfani da shi azaman madadin.
Kula da Muhalli Mai Inganci na Walda:
1. Wurin da aka rufe da Alamomin Gargaɗi
Idan kafa shingen laser bai dace ba ko kuma babu shi, yankin waldadole ne a yi masa alama a sarari da alamun gargaɗi, kuma dole ne a rufe dukkan hanyoyin shiga.
Duk ma'aikatan da ke shiga yankin waldaDole ne a sami horon kariya daga laser kuma a san yanayin da ba a iya gani na hasken laser.
Fifikon aminci yana da matuƙar muhimmanci a walda ta laser da hannu.
Ta hanyar bin ƙa'idojin tsaro na tilas da kuma shirya ɗaukar wasu matakai na wucin gadi idan ya zama dole.
Masu aiki za su iya tabbatar da yanayin walda mai aminci da alhaki.
Walda ta Laser ita ce makomar. Kuma makomar ta fara da kai!
Takardun Shaida
An yi nufin bayanin da aka bayar a cikin wannan labarin kamar yaddataƙaitaccen bayani na gaba ɗayana sigogin walda na laser da la'akari da aminci.
Kowane takamaiman aikin walda da tsarin walda na laserza su sami buƙatu da yanayi na musamman.
Ana ba da shawarar sosai ka tuntuɓi mai ba da tsarin laser ɗinka don cikakkun bayanai.
Ya haɗa da shawarwari, da mafi kyawun hanyoyin da suka dace da takamaiman aikace-aikacen walda da kayan aikinku.
Bayanin gabaɗaya da aka gabatar a nanbai kamata a dogara da shi kawai ba.
A matsayin ƙwarewa ta musamman da jagora daga masana'antar tsarin laser yana da mahimmanci don aminci da ingantaccen aikin walda na laser.
Walda na Laser Aluminum Alloy:
1. Kauri na Kayan Aiki - Ƙarfin Walda/ Sauri
| Kauri (mm) | Gudun walda na Laser 1000W | Gudun walda na Laser 1500W | Gudun walda na Laser 2000W | Gudun walda na Laser 3000W |
| 0.5 | 45-55mm/s | 60-65mm/s | 70-80mm/s | 80-90mm/s |
| 1 | 35-45mm/s | 40-50mm/s | 60-70mm/s | 70-80mm/s |
| 1.5 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | |
| 3 | 30-40mm/s |
2. Gas ɗin Kariya da Aka Ba da Shawara
Tsarkakken argon (Ar)shine iskar gas da aka fi so don walda ta laser na ƙarfen aluminum.
Argon yana samar da kyakkyawan kwanciyar hankali kuma yana kare wurin walda mai narkewa daga gurɓatar yanayi.
Wanne ne muhimmin abu gakiyaye mutunci da juriyar tsatsana walda na aluminum.
3. Wayoyin Cika da Aka Ba da Shawara
Ana amfani da wayoyi masu cike da aluminum Alloy don daidaita abun da ke cikin ƙarfen da ake haɗa shi.
ER4043- Wayar cika aluminum mai ɗauke da silicon wadda ta dace da walda6-jerin aluminum gami.
ER5356- Wayar cika aluminum mai ɗauke da magnesium wadda ta dace da walda5-jerin aluminum gami.
ER4047- Wayar cika aluminum mai cike da silicon da ake amfani da ita don walda4-jerin aluminum gami.
Diamita na waya yawanci yana farawa daga0.8 mm (0.030 inci) zuwa 1.2 mm (0.045 inci)don walda na Laser na hannu na ƙarfe na aluminum.
Yana da mahimmanci a lura cewa aluminum yana da ƙarfi sosai.mafi girman matakin tsafta da shirye-shiryen samanidan aka kwatanta da sauran ƙarfe.
Walda na Laser Carbon Karfe:
1. Kauri na Kayan Aiki - Ƙarfin Walda/ Sauri
| Kauri (mm) | Gudun walda na Laser 1000W | Gudun walda na Laser 1500W | Gudun walda na Laser 2000W | Gudun walda na Laser 3000W |
| 0.5 | 70-80mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1 | 50-60mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1.5 | 30-40mm/s | 50-60mm/s | 60-70mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 3 | 20-30mm/s | 30-40mm/s | 50-60mm/s | |
| 4 | 15-20mm/s | 20-30mm/s | 40-50mm/s | |
| 5 | 30-40mm/s | |||
| 6 | 20-30mm/s |
2. Gas ɗin Kariya da Aka Ba da Shawara
CakudaArgon (Ar)kumaCarbon Dioxide (CO2)ana amfani da shi akai-akai.
Tsarin iskar gas na yau da kullun shine75-90% Argonkuma10-25% Carbon Dioxide.
Wannan cakuda iskar gas yana taimakawa wajen daidaita baka, samar da ingantaccen shigar walda, da kuma kare wurin walda mai narkewa daga gurɓatar yanayi.
3. Wayoyin Cika da Aka Ba da Shawara
Karfe Mai Sauƙi or Ƙananan ƙarfeAna amfani da wayoyi masu cikawa galibi don walda na ƙarfe na carbon.
ER70S-6 - Waya mai laushi ta ƙarfe mai amfani da aka tsara musamman wadda ta dace da nau'ikan kauri na ƙarfen carbon.
ER80S-G- Wayar ƙarfe mai ƙarfi mai ƙarancin ƙarfe don inganta halayen injiniya.
ER90S-B3- Wayar ƙarfe mai ƙarancin ƙarfe tare da ƙarin boron don ƙara ƙarfi da tauri.
Yawanci ana zaɓar diamita na waya bisa ga kauri na ƙarfen tushe.
Yawanci yana farawa daga0.8 mm (0.030 inci) zuwa 1.2 mm (0.045 inci)don walda laser na hannu na ƙarfe na carbon.
Tagulla Mai Lantarki:
1. Kauri na Kayan Aiki - Ƙarfin Walda/ Sauri
| Kauri (mm) | Gudun walda na Laser 1000W | Gudun walda na Laser 1500W | Gudun walda na Laser 2000W | Gudun walda na Laser 3000W |
| 0.5 | 55-65mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1 | 40-55mm/s | 50-60mm/s | 60-70mm/s | 80-90mm/s |
| 1.5 | 20-30mm/s | 40-50mm/s | 50-60mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 3 | 20-30mm/s | 50-60mm/s | ||
| 4 | 30-40mm/s | |||
| 5 | 20-30mm/s |
2. Gas ɗin Kariya da Aka Ba da Shawara
Tsarkakken Argon (Ar)shine iskar gas mafi dacewa don walda tagulla ta laser.
Argon yana taimakawa wajen kare wurin walda mai narkewa daga gurɓatar yanayi.
Wanda zai iya haifar da yawan iskar shaka da porosity a cikin walda tagulla.
3. Wayoyin Cika da Aka Ba da Shawara
Ana amfani da wayoyi masu cika tagulla don walda tagulla.
ERCuZn-A ko ERCuZn-C:Waɗannan su ne wayoyin cika ƙarfe da zinc waɗanda suka dace da abun da ke cikin kayan tagulla na tushe.
ERCuAl-A2:Wayar cika ƙarfe mai kama da ƙarfe mai kama da ƙarfe wadda za a iya amfani da ita wajen haɗa ƙarfe da tagulla da kuma sauran ƙarfe masu kama da ƙarfe.
Diamita na waya don walda laser tagulla yawanci yana cikin kewayon0.8 mm (0.030 inci) zuwa 1.2 mm (0.045 inci).
Bakin Karfe na Laser Walda:
1. Kauri na Kayan Aiki - Ƙarfin Walda/ Sauri
| Kauri (mm) | Gudun walda na Laser 1000W | Gudun walda na Laser 1500W | Gudun walda na Laser 2000W | Gudun walda na Laser 3000W |
| 0.5 | 80-90mm/s | 90-100mm/s | 100-110mm/s | 110-120mm/s |
| 1 | 60-70mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1.5 | 40-50mm/s | 60-70mm/s | 60-70mm/s | 90-100mm/s |
| 2 | 30-40mm/s | 40-50mm/s | 50-60mm/s | 80-90mm/s |
| 3 | 30-40mm/s | 40-50mm/s | 70-80mm/s | |
| 4 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 5 | 40-50mm/s | |||
| 6 | 30-40mm/s |
2. Gas ɗin Kariya da Aka Ba da Shawara
Tsarkakken Argon (Ar)shine iskar gas da aka fi amfani da ita don walda laser na bakin karfe.
Argon yana samar da kyakkyawan kwanciyar hankali kuma yana kare wurin walda daga gurɓatar yanayi.
Wanda yake da mahimmanci don kiyaye halayen ƙarfe masu jure tsatsa.
A wasu lokuta,Nitrogen (N)Ana kuma amfani da shi don Laser Welding Bakin Karfe
3. Wayoyin Cika da Aka Ba da Shawara
Ana amfani da wayoyi masu cike bakin ƙarfe don kiyaye juriyar tsatsa da kuma halayen ƙarfe na ƙarfen tushe.
ER308L- Wayar ƙarfe mai ƙarancin carbon mai nauyin 18-8 don amfani na yau da kullun.
ER309L- Waya mai tsawon 23-12 ta bakin ƙarfe don walda ƙarfe daban-daban kamar ƙarfen carbon da bakin ƙarfe.
ER316L- Waya mai ƙarancin carbon 16-8-2 mai ƙarfe mai ƙarar molybdenum don inganta juriyar tsatsa.
Diamita na waya yawanci yana cikin kewayon0.8 mm (0.030 inci) zuwa 1.2 mm (0.045 inci)don walda laser na hannu na bakin karfe.
Walda ta Laser vs TIG: Wanne ya fi kyau?
Idan kun ji daɗin wannan bidiyon, me zai hana ku yi la'akari da shi?yin rijista a YouTube Channel ɗinmu?
Walda ta Laser da walda ta TIG hanyoyi biyu ne masu shahara wajen haɗa ƙarfe, ammatayin walda na laserfa'idodi daban-daban.
Tare da daidaito da saurin sa, walda ta laser tana ba da damarmai tsaftacewa, Karainganciwaldatare daƙarancin gurɓataccen zafi.
Ya fi sauƙi a iya ƙwarewa, yana sa ya zama mai sauƙin amfani ga duka biyun.masu farawakumamasu aikin walda masu ƙwarewa.
Bugu da ƙari, walda ta laser na iya ɗaukar nau'ikan kayan aiki daban-daban, gami dabakin karfekumaaluminum, tare da sakamako na musamman.
Rungumar walda ta Laser ba wai kawai bayana haɓaka yawan aikiamma kuma yana tabbatar dasakamako masu inganci, wanda hakan ya sa ya zama zaɓi mai kyau ga buƙatun ƙera kayan zamani.
Na'urar walda ta Laser da ke riƙe da hannu [Binciken Minti 1]
Na'urar hannu guda ɗaya wacce za ta iya canzawa cikin sauƙi tsakaninwalda ta laser, tsaftacewar laser, da yanke laserayyuka.
Tare dasauƙin sauyawa na abin da aka haɗa da bututun ƙarfe, masu amfani za su iya daidaita injin ɗin daidai da buƙatunsu na musamman.
Ko daihaɗa sassan ƙarfe, cire ƙazanta a saman, ko yanke kayan daidai.
Wannan cikakken kayan aikin laser yana ba da damar yin amfani da aikace-aikace iri-iri.
Duk daga sauƙin amfani da na'ura guda ɗaya, mai sauƙin amfani.
Idan kun ji daɗin wannan bidiyon, me zai hana ku yi la'akari da shi?yin rijista a YouTube Channel ɗinmu?
Shawarwarin Inji don Walda Laser na Hannu
Ga wasu daga cikin abubuwan da za ku iya sha'awar game da Laser:
Lokacin Saƙo: Yuli-12-2024