Kuwotcherera ndi Laser Yogwiritsidwa Ntchito Pamanja: Buku Lophunzitsira Lonse
Mndandanda wa Zomwe Zili M'kati:
Kuwotcherera kwa Laser Yogwiritsidwa Ntchito Pamanja:
Pepala Lofotokozera:
Chiyambi:
Kuwotcherera laser yogwiritsidwa ntchito m'manja kuli ndi ubwino wambiri, koma kumafunansokusamala kwambiri ndi ndondomeko zachitetezo.
Nkhaniyi ifotokoza mfundo zofunika kwambiri zokhudza chitetezo cha kuwotcherera laser pogwiritsa ntchito dzanja.
Komanso kupereka malangizopa kusankha mpweya woteteza ndi kusankha waya wodzazaza mitundu yachitsulo yodziwika bwino.
Kuwotcherera kwa Laser Yogwiritsidwa Ntchito Pamanja: Chitetezo Chofunikira
Zipangizo Zodzitetezera (PPE):
1. Magalasi Oteteza a Laser ndi Chishango cha Nkhope
Zapaderamagalasi oteteza kumaso ndi chishango cha laserndizofunikira motsatira malangizo a chitetezo cha laserkuteteza maso ndi nkhope ya wogwiritsa ntchito ku kuwala kwa laser koopsa.
2. Magolovesi ndi Zovala Zowotcherera
Magolovesi odulira ayenera kukhalaamawunikidwa nthawi zonse ndi kusinthidwangati zinyowa, zatha, kapena zawonongeka kuti zitetezedwe mokwanira.
Jekete, mathalauza, ndi nsapato zogwirira ntchito zosapsa ndi moto komanso zosapsa ndi kutenthaziyenera kuvalidwa nthawi zonse.
Zovala izi ziyenera kukhalaZilowetsedwa nthawi yomweyo ngati zanyowa, zatha, kapena zawonongeka.
3. Chopumira mpweya chogwiritsa ntchito mpweya wofewa
Chopumira chodziyimira pachokhandi kusefa mpweya kogwira ntchitochofunika kuteteza wogwiritsa ntchito ku utsi ndi tinthu toopsa.
Kusamalira bwino ndi kuwunika nthawi zonse ndikofunikira kuti dongosololi ligwire ntchito bwino.
Kusunga Malo Otetezeka Ogwiritsira Ntchito Zowotcherera:
1. Kuyeretsa Malo
Malo olumikizira zitsulo ayenera kukhala opanda chilichonsezinthu zomwe zimatha kuyaka, zinthu zomwe zimakhudzidwa ndi kutentha, kapena zotengera zomwe zili ndi mpweya wopanikizika.
Kuphatikizapo zimenezopafupi ndi chowotcherera, mfuti, makina, ndi woyendetsa.
2. Malo Otsekedwa Omwe Alipo
Kuwotcherera kuyenera kuchitika mumalo osankhidwa bwino, otsekedwa okhala ndi zotchinga zowunikira zothandiza.
Kuletsa kutuluka kwa kuwala kwa laser ndikuchepetsa kuwonongeka kapena kuonongeka komwe kungachitike.
Ogwira ntchito onse akulowa m'malo osonkerera zitsuloayenera kuvala chitetezo chofanana ndi cha wogwiritsa ntchito.
3. Kuzimitsa Mwadzidzidzi
Chosinthira cha kill chomwe chimalumikizidwa ndi khomo la malo olumikizirana chiyenera kuyikidwa.
Kuzimitsa nthawi yomweyo makina olumikizirana ndi laser ngati zinthu zitalowa mwadzidzidzi.
Kuwotcherera kwa Laser Yogwiritsidwa Ntchito Pamanja: Chitetezo China
Zipangizo Zodzitetezera (PPE):
1. Zovala Zowotcherera
Ngati palibe zovala zapadera zowotcherera, zovala zomweSizimayaka mosavuta ndipo zili ndi manja aataliingagwiritsidwe ntchito ngati njira ina, pamodzi ndi nsapato zoyenera.
2. Chopumira mpweya
Chopumira chomweimakwaniritsa mulingo wofunikira wa chitetezo ku fumbi loopsa ndi tinthu tachitsuloingagwiritsidwe ntchito ngati njira ina.
Kusunga Malo Otetezeka Ogwiritsira Ntchito Zowotcherera:
1. Malo Otsekedwa Okhala ndi Zikwangwani Zochenjeza
Ngati kukhazikitsa zotchinga za laser sikungatheke kapena sikukupezeka, malo olumikiziranaziyenera kukhala ndi zizindikiro zochenjeza momveka bwino, ndipo malo onse olowera ayenera kukhala otsekedwa.
Ogwira ntchito onse akulowa m'malo osonkerera zitsuloMuyenera kukhala ndi maphunziro a chitetezo cha laser ndipo muyenera kudziwa momwe kuwala kwa laser kumaonekera.
Kuika patsogolo chitetezo ndikofunikira kwambiri pakuwotcherera ndi laser pogwiritsa ntchito manja.
Mwa kutsatira malamulo ofunikira a chitetezo ndikukhala okonzeka kugwiritsa ntchito njira zina zosakhalitsa ngati pakufunika kutero.
Ogwiritsa ntchito amatha kuonetsetsa kuti malo olumikizirana ndi zitsulo ndi otetezeka komanso odalirika.
Kuwotcherera ndi Laser Ndi Tsogolo. Ndipo Tsogolo Limayamba ndi Inu!
Mapepala Ofotokozera
Chidziwitso chomwe chaperekedwa m'nkhaniyi cholinga chake ndimwachiduleza magawo a laser welding ndi zofunikira pa chitetezo.
Pulojekiti iliyonse yowotcherera ndi makina owotcherera a laseradzakhala ndi zofunikira ndi mikhalidwe yapadera.
Ndikofunikira kwambiri kufunsa kampani yanu ya laser system kuti mudziwe zambiri.
Kuphatikizapo malangizo, ndi njira zabwino kwambiri zogwiritsira ntchito pa ntchito yanu yowotcherera ndi zida zanu.
Zambiri zomwe zaperekedwa panosiziyenera kudaliridwa zokha.
Monga ukadaulo wapadera komanso chitsogozo kuchokera kwa wopanga makina a laser ndikofunikira kuti ntchito zowotcherera za laser zikhale zotetezeka komanso zogwira mtima.
Aluminiyamu Yowotcherera ndi Laser:
1. Kukhuthala kwa Zinthu - Mphamvu Yowotcherera/Liwiro
| Kukhuthala (mm) | Liwiro Lowetsera la Laser la 1000W | Liwiro Lowetsera la Laser la 1500W | Liwiro Lowetsera la Laser la 2000W | Liwiro Lowetsera la Laser la 3000W |
| 0.5 | 45-55mm/s | 60-65mm/s | 70-80mm/s | 80-90mm/s |
| 1 | 35-45mm/s | 40-50mm/s | 60-70mm/s | 70-80mm/s |
| 1.5 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | |
| 3 | 30-40mm/s |
2. Mpweya Woteteza Woyenera
Argon yoyera (Ar)ndiye mpweya woteteza womwe umakondedwa kwambiri powotcherera zitsulo za aluminiyamu pogwiritsa ntchito laser.
Argon imapereka kukhazikika kwabwino kwa arc ndipo imateteza dziwe losungunuka la weld ku kuipitsidwa ndi mlengalenga.
Chomwe chili chofunikira kwambiri kwakusunga umphumphu ndi kukana dzimbiriza ma weld a aluminiyamu.
3. Mawaya Odzaza Ovomerezeka
Mawaya Odzaza Aluminium Alloy amagwiritsidwa ntchito kuti agwirizane ndi kapangidwe ka chitsulo choyambira chomwe chikulumikizidwa.
ER4043- Waya wodzaza aluminiyamu wokhala ndi silikoni woyenera kuwotchereraMa aluminiyamu amitundu 6.
ER5356- Waya wodzaza aluminiyamu wokhala ndi magnesium woyenera kuwotchereraMa aluminiyamu amitundu 5.
ER4047- Waya wodzaza aluminiyamu wokhala ndi silicon wambiri womwe umagwiritsidwa ntchito kuwotchereraMa aluminiyamu amitundu inayi.
Chipinda cha waya nthawi zambiri chimakhala kuyambira0.8 mm (0.030 in) mpaka 1.2 mm (0.045 in)zolumikizira aluminiyamu pogwiritsa ntchito laser.
Ndikofunikira kudziwa kuti aluminiyamu yopangidwa ndi zinthu zotayidwa imafunikaukhondo wapamwamba komanso kukonzekera pamwambapoyerekeza ndi zitsulo zina.
Kuwotcherera kwa Laser Chitsulo cha Carbon:
1. Kukhuthala kwa Zinthu - Mphamvu Yowotcherera/Liwiro
| Kukhuthala (mm) | Liwiro Lowetsera la Laser la 1000W | Liwiro Lowetsera la Laser la 1500W | Liwiro Lowetsera la Laser la 2000W | Liwiro Lowetsera la Laser la 3000W |
| 0.5 | 70-80mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1 | 50-60mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1.5 | 30-40mm/s | 50-60mm/s | 60-70mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 3 | 20-30mm/s | 30-40mm/s | 50-60mm/s | |
| 4 | 15-20mm/s | 20-30mm/s | 40-50mm/s | |
| 5 | 30-40mm/s | |||
| 6 | 20-30mm/s |
2. Mpweya Woteteza Woyenera
Chisakanizo chaArgon (Ar)ndiMpweya woipa wa kaboni (CO2)imagwiritsidwa ntchito kwambiri.
Kapangidwe ka mpweya wamba ndi75-90% Argonndi10-25% Mpweya Woipa.
Kusakaniza kwa mpweya kumeneku kumathandiza kukhazikika kwa arc, kupereka njira yabwino yolumikizira weld, komanso kuteteza dziwe losungunula weld ku kuipitsidwa ndi mlengalenga.
3. Mawaya Odzaza Ovomerezeka
Chitsulo Chofatsa or Chitsulo Chochepa cha AloyiMawaya odzaza nthawi zambiri amagwiritsidwa ntchito powotcherera zitsulo za kaboni.
ER70S-6 - Waya wofewa wachitsulo wogwiritsidwa ntchito nthawi zambiri woyenera makulidwe osiyanasiyana a chitsulo cha kaboni.
ER80S-G- Waya wachitsulo wolimba kwambiri womwe sugwiritsidwa ntchito popanga zinthu zambiri kuti ugwire bwino ntchito zamakina.
ER90S-B3- Waya wachitsulo chopanda aloyi wambiri wokhala ndi boron yowonjezera kuti ukhale wolimba komanso wolimba.
Chipinda cha waya nthawi zambiri chimasankhidwa kutengera makulidwe a chitsulo choyambira.
Kawirikawiri kuyambira0.8 mm (0.030 in) mpaka 1.2 mm (0.045 in)kwa kuwotcherera kwa laser kwa chitsulo cha kaboni chogwiritsidwa ntchito ndi manja.
Mkuwa Wowotcherera wa Laser:
1. Kukhuthala kwa Zinthu - Mphamvu Yowotcherera/Liwiro
| Kukhuthala (mm) | Liwiro Lowetsera la Laser la 1000W | Liwiro Lowetsera la Laser la 1500W | Liwiro Lowetsera la Laser la 2000W | Liwiro Lowetsera la Laser la 3000W |
| 0.5 | 55-65mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1 | 40-55mm/s | 50-60mm/s | 60-70mm/s | 80-90mm/s |
| 1.5 | 20-30mm/s | 40-50mm/s | 50-60mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 3 | 20-30mm/s | 50-60mm/s | ||
| 4 | 30-40mm/s | |||
| 5 | 20-30mm/s |
2. Mpweya Woteteza Woyenera
Argon Yoyera (Ar)ndiye mpweya woyenera kwambiri wotetezera pakuwotcherera mkuwa ndi laser.
Argon imathandiza kuteteza dziwe losungunuka la weld ku kuipitsidwa ndi mlengalenga.
Zomwe zingayambitse kukhuthala kwambiri ndi kufooka kwa ma welds amkuwa.
3. Mawaya Odzaza Ovomerezeka
Mawaya odzaza mkuwa nthawi zambiri amagwiritsidwa ntchito powotcherera mkuwa.
ERCuZn-A kapena ERCuZn-C:Izi ndi mawaya odzaza a mkuwa ndi zinc omwe amafanana ndi kapangidwe ka zinthu zamkuwa zoyambira.
ERCuAl-A2:Waya wodzaza ndi aloyi ya mkuwa ndi aluminiyamu womwe ungagwiritsidwe ntchito powotcherera mkuwa komanso aloyi ena okhala ndi mkuwa.
Chipinda cha waya cholumikizira laser cha mkuwa nthawi zambiri chimakhala chofanana ndi0.8 mm (0.030 in) mpaka 1.2 mm (0.045 in).
Kuwotcherera kwa Laser Chitsulo Chosapanga Dzimbiri:
1. Kukhuthala kwa Zinthu - Mphamvu Yowotcherera/Liwiro
| Kukhuthala (mm) | Liwiro Lowetsera la Laser la 1000W | Liwiro Lowetsera la Laser la 1500W | Liwiro Lowetsera la Laser la 2000W | Liwiro Lowetsera la Laser la 3000W |
| 0.5 | 80-90mm/s | 90-100mm/s | 100-110mm/s | 110-120mm/s |
| 1 | 60-70mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1.5 | 40-50mm/s | 60-70mm/s | 60-70mm/s | 90-100mm/s |
| 2 | 30-40mm/s | 40-50mm/s | 50-60mm/s | 80-90mm/s |
| 3 | 30-40mm/s | 40-50mm/s | 70-80mm/s | |
| 4 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 5 | 40-50mm/s | |||
| 6 | 30-40mm/s |
2. Mpweya Woteteza Woyenera
Argon Yoyera (Ar)ndiye mpweya woteteza womwe umagwiritsidwa ntchito kwambiri powotcherera zitsulo zosapanga dzimbiri pogwiritsa ntchito laser.
Argon imapereka kukhazikika kwabwino kwa arc ndipo imateteza dziwe losungunula ku kuipitsidwa ndi mlengalenga.
Chomwe chili chofunikira kwambiri kuti chitsulo chosapanga dzimbiri chikhalebe ndi mphamvu zopewera dzimbiri.
Nthawi zina,Nayitrogeni (N)imagwiritsidwanso ntchito pa laser welding Stainless Steel
3. Mawaya Odzaza Ovomerezeka
Mawaya odzaza zitsulo zosapanga dzimbiri amagwiritsidwa ntchito kusunga kukana dzimbiri ndi mphamvu zachitsulo za maziko a chitsulocho.
ER308L- Waya wosapanga dzimbiri wa chitsulo chopanda mpweya wochepa wa 18-8 wogwiritsidwa ntchito pazinthu zonse.
ER309L- Waya wosapanga dzimbiri wa chitsulo chosapanga dzimbiri wa 23-12 wolumikizira zitsulo zosiyana monga chitsulo cha kaboni ndi chitsulo chosapanga dzimbiri.
ER316L- Waya wosapanga dzimbiri wa 16-8-2 wopanda kaboni wambiri wokhala ndi molybdenum yowonjezera kuti ukhale wolimbana ndi dzimbiri.
Chipinda cha waya nthawi zambiri chimakhala pakati pa0.8 mm (0.030 in) mpaka 1.2 mm (0.045 in)zolumikizira zitsulo zosapanga dzimbiri pogwiritsa ntchito laser.
Kuweta kwa Laser vs TIG: Ndi iti yomwe ili bwino?
Ngati mwasangalala ndi vidiyoyi, bwanji osaganiziraKodi mukulembetsa ku Youtube Channel yathu?
Kuwotcherera kwa laser ndi kuwotcherera kwa TIG ndi njira ziwiri zodziwika bwino zolumikizira zitsulo, komazopereka zowotcherera ndi laserubwino wosiyana.
Ndi kulondola kwake komanso liwiro lake, kuwotcherera kwa laser kumalolachotsukira, Zambiriogwira ntchito bwinozolungirandikusokoneza kutentha kochepa.
N'zosavuta kuzidziwa bwino, zomwe zimapangitsa kuti zonse zikhale zosavuta kuzimvetsaoyamba kumenendiakatswiri odziwa bwino ntchito yowotcherera.
Kuphatikiza apo, laser welding imatha kuthana ndi zinthu zosiyanasiyana, kuphatikizapochitsulo chosapanga dzimbirindialuminiyamu, ndi zotsatira zabwino kwambiri.
Kulandira laser welding osati kokhakumawonjezera zokololakomanso kuonetsetsa kutizotsatira zabwino kwambiri, zomwe zimapangitsa kuti ikhale chisankho chanzeru pazosowa zamakono zopangira zinthu.
Chowotcherera cha Laser Chogwiritsidwa Ntchito Pamanja [Chiwonetsero cha Mphindi 1]
Chida chimodzi chogwiritsidwa ntchito ndi manja chomwe chingasinthe mosavuta pakati pakuwotcherera ndi laser, kuyeretsa ndi laser, ndi kudula ndi lasermagwiridwe antchito.
Ndichosinthira chosavuta cha cholumikizira cha nozzle, ogwiritsa ntchito amatha kusintha makinawo mosavuta kuti agwirizane ndi zosowa zawo.
Kayakulumikiza zitsulo, kuchotsa zinyalala pamwamba, kapena kudula zinthu molondola.
Chida ichi cha laser chokwanira chimapereka kuthekera kogwira ntchito zosiyanasiyana.
Zonsezi ndi chipangizo chimodzi chosavuta kugwiritsa ntchito.
Ngati mwasangalala ndi vidiyoyi, bwanji osaganiziraKodi mukulembetsa ku Youtube Channel yathu?
Malangizo a Makina Othandizira Kuwotcherera Laser Yogwiritsidwa Ntchito Pamanja
Nazi zina mwa mfundo za laser zomwe mungakhale nazo chidwi:
Nthawi yotumizira: Julayi-12-2024