Tagulla Mai Zane-zanen Laser (Tsarkakakke): Dabaru na Amfani da Laser ɗin Fiber da Laser ɗin UV
Halayen Kayan Tagulla (Tsarkakakken)
Tagulla tsantsa tana nufin wani abu na ƙarfe wanda ke da sinadarin jan ƙarfe wanda yawanci ya wuce kashi 99%, wanda kuma aka sani da jan ƙarfe mai launin shunayya ko jan ƙarfe. Abubuwan da suka fi shahara sune kyakkyawan yanayin wutar lantarki da zafi, wanda ya fi azurfa a tsakanin dukkan ƙarfe na masana'antu. Saboda haka, ana amfani da shi sosai a cikin kayayyaki kamar sandunan jan ƙarfe, tashoshin jan ƙarfe, kebul, haɗin baturi, da kayan lantarki.
Kalubalen Zane-zanen Laser Tagulla (Tsarkakakken)
Tagulla tsantsa ta fi wahalar sassaka ta hanyar laser fiye da tagulla ko tagulla saboda yawan haske da kuma ƙarfin zafi, wanda ke rage inganci ga na'urar laser ɗin fiber. Ga sassan masana'antu kamar sandunan bus, na'urar laser ɗin fiber mai ƙarfin 50W tare da ingantattun sigogi shine mabuɗin. Don cikakkun bayanai, mai sassaka laser na UV yana ba da daidaito mafi girma.
Laser Engraving Tagulla (Tsarkakakke) idan aka kwatanta da sauran hanyoyin aiki
| Tsarin aiki | Daidaito | Ƙarfin Zurfi | Gudu | farashi | sassauci |
|---|---|---|---|---|---|
| Zane-zanen Laser | Babban | Matsakaici | Babban | Matsakaici | Mai Girma Sosai |
| Injin CNC | Matsakaici-Mafi Girma | Babban | Matsakaici-Ƙasa | Matsakaici-Mafi Girma | Matsakaici |
| Ƙera Sinadarai | Matsakaici | Ƙasa | Babban (baki) | Ƙasa | Matsakaici |
| Tambarin buga takardu | Matsakaici | Ƙasa | Mai Girma Sosai | Babban (farashin mold) | Ƙasa |
| Sassaka Hannun | Babban | Babban | Ƙasa Sosai | Babban | Babban |
Ana ba da shawarar a mayar da hankali kan sassaka laser. Idan aka kwatanta da sauran hanyoyin, tagulla mai sassaka laser ya fi sassauƙa, yana ba da daidaito mafi girma, ba ya buƙatar ƙira, kuma yana da matsakaicin farashi gabaɗaya. Ya dace musamman don yin alama mai kyau da aikace-aikacen bin diddigi kamar lambobin QR da lambobin serial.
Baya ga sassaka tagulla, lasers na zare don sauran kayan ƙarfe da yawa. Danna don ƙarin koyo.
Dacewar Zare da Lasers na UV don Tagulla (Tsarkakakke)
Laser ɗin fiber (ƙarfin zafi mai yawa + tarin zafi)
- Yawan ƙarfin lantarki (≥50W) yana samar da ƙarfi mai ƙarfi nan take
- Ƙarfin bugun bugun mita mai yawa
- Yana samar da layin micro-oxide don haɓaka sha
- Wucewa da yawa suna haifar da alama ta hanyar tarin zafi
Laser UV (gajeren tsawon tsayi + aikin photochemical)
- Tazara mai gajarta → jan ƙarfe mafi kyau
- Ƙarfin hasken photon mafi girma
- kawar da sanyi
- Kusan babu yaduwar zafi
Matsaloli da Magani ga Injin Laser na Fiber da Mai Zana Laser na UV akan Tagulla (Tsarkakakke)
| Kalubale | Mafita |
|---|---|
| Babban ƙarfin jan ƙarfe (>90% a 1064 nm) yana nuna yawancin kuzarin laser. | Yi amfani da yanayin bugun zuciya sama da 50W, a yi wa saman magani kafin a yi amfani da shi don samar da Layer na oxide, sannan a shafa shi da yawa. |
| Kalubale | Mafita |
|---|---|
| Na'urorin laser na UV suna sha sosai amma ƙarancin ƙarfi yana iyakance zurfin/gudu. | Yi amfani da na'urar cire gashi mai sanyi (tasirin photochemical) da kuma na'urar rufe fuska da yawa don daidaita micron; inganta siffar katako. |
Aikace-aikace Cases na UV Laser Engraving Machine da kuma fiber Laser don Copper (Tsarkakakken)
Zane-zanen Tagulla na Fiber Laser - Lambobin Aikace-aikace
1. Bus ɗin Batirin Wutar Lantarki, Shafi, da Haɗin Tagulla Mai Ma'ajiyar Makamashi
Kayayyakin Aikace-aikace:
- Batirin wutar lantarki mai ƙarfi na jan ƙarfe
- Batirin jan ƙarfe shafin
- Tsarin ajiyar makamashi na jan ƙarfe haɗin yanki
Sarrafa Abubuwan da ke Ciki:
- Lambar QR
- Lambar Serial
- TAGO / Alamar alama
- Lambar bin diddigin samfura
2. Sassaka na Bus ɗin Lantarki da Sashen Rarraba Wutar Lantarki
Kayayyakin Aikace-aikace:
- Sandunan bus na jan ƙarfe a cikin kabad ɗin rarraba wutar lantarki
- Ma'ajiyar wutar lantarki ta jan ƙarfe
- Masu sarrafa jan ƙarfe a cikin maɓallan
Sarrafa Abubuwan da ke Ciki:
- Ƙayyadewa / lambar samfuri
- Lambar tantance shigarwa
- TAMBAYOYIN KAMFANI
3. Kayan Aikin Tagulla da Zane-zanen Abin Tunawa
Kayayyakin Aikace-aikace:
- Allunan tagulla
- Lambobin yabo na tagulla
- Alamun tunawa da jan ƙarfe
- Kayan ado na jan ƙarfe
Sarrafa Abubuwan da ke Ciki:
- Tsarin hoto
- Rubutu da aka rubuta
- TAMBAYOYIN KAMFANI
Zane-zanen Tagulla na Laser na UV - Lambobin Aikace-aikace
1. Daidaita Tsarin PCB na Tagulla
Kayayyakin Aikace-aikace:
- Allon da'ira na PCB
- FPC mai sassauƙan da aka buga da'irori
- Allon da'ira mai tsayi / mai sauri
Sarrafa Abubuwan da ke Ciki:
- Tsarin tsarin micro-circuit
- Cire takardar jan ƙarfe
- Alamar lamba
2. Alamar Abubuwan Tagulla don Semiconductors & Kayan Lantarki
Kayayyakin Aikace-aikace:
- Tankunan zafi na jan ƙarfe
- Frames na gubar jan ƙarfe
- Marufi na guntu na tagulla
Sarrafa Abubuwan da ke Ciki:
- Lambar Data Matrix 2D
- Lambar rukuni/rukunin samfur
- Ƙaramin rubutu / ƙananan haruffa
3. Sarrafa Kayan Tagulla don Wayoyin Salula da Kayan Lantarki na Masu Amfani
Kayayyakin Aikace-aikace:
- VC Turaren Ɗakin
- Module na Zafin Tagulla
- Sassan Tsarin Tagulla na Sadarwa na 5G
Fasalolin Sarrafawa:
- Tsarin aiki mai kyau sosai
- Babu wani bayyanannen yellowing ko blackening
- Ya dace da masana'antar lantarki mai inganci
Aikin Zane-zanen Laser na Fiber Laser da UV Laser akan Tagulla (Tsarkakakke)
1. Mahimman Abubuwan Aiki Don Zane-zanen Tagulla na Fiber Laser
Shirye-shiryen saman jan ƙarfe:
Tagulla mai haske/mai haske yana nuna hasken laser cikin sauƙi; ana iya amfani da maganin yashi mai sauƙi ko maganin oxidation da farko don ƙara sha. Ga faranti na jan ƙarfe masu haske sosai, ana iya amfani da yanayin bugun jini mai ƙarfi da gajere.
Saitunan na'ura:
Yi amfani da ruwan tabarau mai mayar da hankali wanda ke da ƙaramin girman tabo (tsawon mai da hankali 100-160 mm) don ƙara yawan ƙarfi. Ana ba da shawarar a sassaka shi da iskar gas mai taimako (nitrogen / iska) don guje wa iskar shaka da watsawa.
Yanayin sassaka:
Yanayin yin alama mai sauri ya dace da lambobin QR da lambobin serial. Na'urar duba abubuwa da yawa ko yanayin sassaka mai zurfi ya dace da zane-zane da kuma zane-zanen lambobin yabo na tunawa.
Tsaro da kuma wargaza zafi:
Tagulla yana da ƙarfin jure zafi mai yawa; ana ba da shawarar yin aiki akai-akai don guje wa zafi mai yawa a gida da kuma wargajewa. Don sassan jan ƙarfe masu kauri ko ci gaba da sarrafa manyan wurare, ana buƙatar sanyaya iska / sanyaya ruwa ta wasu.
2. Mahimman Abubuwan Aiki Don Zane-zanen Tagulla na Laser na UV
Ba a buƙatar magani kafin lokaci ba:
Tagulla yana shanyewa sosai ta hanyar amfani da gajeren tsawon ultraviolet (355 nm), don haka ana iya sarrafa jan ƙarfe mai haske/mai goge kai tsaye. Ya dace musamman ga ƙananan da'irori, alamar PCB, da lambobin QR na micro.
Yanayin sassaka:
Faɗin bugun bugun yawanci shine 10-20 ns ko gajarta, tare da yawan maimaitawa mai yawa (50-200 kHz). Ana amfani da shi galibi don sassaka mai zurfi, alamar saman, ko hanyoyin cire jan ƙarfe.
Ƙaramin tasirin zafi:
Laser na UV hanya ce ta sarrafa sanyi; saman ba ya yin duhu kuma wutar lantarki ba ta lalacewa.
Yadda ake yin alamar fiber laser don ƙarfe ko wasu kayayyaki? Wannan bidiyon yana nuna koyaswar software ta EZCAD daga saitin laser na Ezcad zuwa alamar laser ta Ezcad. Injin alamar fiber laser na MimoWork yana ba da ingantaccen hanyar alamar laser akan Bakin Karfe, Carbon Steel, Karfe, Alloy Metal, PVC, da sauran kayan da ba na ƙarfe ba. Ta hanyar jagorar aikin EZCAD, zaku iya cimma ci gaba mai sauri da babban daidaito, babban maimaitawa na fiber laser.
Shawarar Sigogi don Zane da UV Laser Engraving Copper (Tsarkakakke)
| Sigogi | Darajar Tunani |
|---|---|
| Ƙarfin Laser | 20–100 W (wanda aka saba amfani da shi a tsarin masana'antu/tebur) |
| Mitar bugun jini | 20–80 kHz (an ba da shawarar 35–40 kHz) |
| Saurin dubawa | 100–2000 mm/s (an ba da shawarar 300–1000 mm/s) |
| Faɗin bugun jini | 100–200 ns (wanda aka gyara ko aka daidaita; MOPA yana ba da damar faɗi) |
| Tsawon mai da hankali | 100–200 mm (160 mm gama gari) |
| Zurfin sassaka | 10–200 µm (zurfin sassaka) / 1–10 µm (alama mai kyau) |
| Sigogi | Darajar Tunani |
|---|---|
| Ƙarfin Laser | 3–20 W (wanda aka saba amfani da shi a tsarin tebur/dakin gwaje-gwaje) |
| Mitar bugun jini | 50–200 kHz |
| Saurin dubawa | 50–500 mm/s |
| Faɗin bugun jini | 10–20 ns |
| Tsawon mai da hankali | 50–100 mm |
| Zurfin sassaka | 1–10 µm (matakin micron, alamar tabo) |
| Iskar gas mai taimako | Zaɓi: iska ko nitrogen, don guje wa iskar shaka |
Idan ba ka da tabbas game da waɗanne sigogi ne suka dace da kayan jan ƙarfe ɗinka, tuntuɓe mu.
Shawarwari Kan Siyayya Don Injin Zane-zanen Laser na Tagulla (Tsarkakakken)
Laser ɗin fiber
Fa'idodi:Yana da ƙarfi sosai, ya dace da sassaka mai zurfi da kuma yin alama a manyan wurare. Yana da fa'idodi wajen sarrafa sassan tagulla masu kauri da kuma sassan fasaha.
Lura:Tagulla yana da saurin watsa zafi. Ci gaba da sarrafawa na iya haifar da tarin zafi cikin sauƙi, yana haifar da nakasa ko rashin daidaiton alama a wurin aiki. Ana ba da shawarar yin amfani da na'urar daukar hoto ta lokaci-lokaci ko sanyaya iska don watsa zafi; haka kuma, a riƙa duba ruwan tabarau na kariya akai-akai don hana hasken da ke haskakawa ya lalata kan laser.
Kudin:Tagulla yana da haske sosai, don haka dole ne a zaɓi samfurin da ke tallafawa sarrafa ƙarfe masu haske sosai. Ƙarfin da ya fi girma yana zuwa da farashi mai girma.
Laser na UV
Fa'idodi:Ya dace da aikace-aikace masu buƙatar babban daidaito, canza launin saman / canza launi, da kayan da ba su da laushi (masu saurin kamuwa da nakasar zafi).
Lura:Ƙarfin da ya yi ƙasa sosai zai haifar da saurin sarrafawa a hankali. Zurfin sassaka yana da iyaka - bai dace da sassaka zane mai zurfi ba.
Kudin:Injinan laser na UV suna da tsada sosai, amma suna ba da fa'idodi na musamman don yin alama ta jan ƙarfe mai inganci, mai saurin amsawa ga zafi.
Injinan Laser da aka ba da shawarar don sassaka jan ƙarfe (Tsarkakakke)
| Abu | Ainihin Tsammani (Laser na UV akan Tagulla) |
|---|---|
| Saurin sarrafawa akan jan ƙarfe | Ƙasa zuwa matsakaici (~500–2,000 mm/s za a iya cimmawa, ya dogara da ƙarfi da zurfin) |
| Sakamakon alama | Babban bambanci (alamu fari, duhu, ko zinariya), haruffa bayyanannu da lambobin QR |
| Yiwuwar sassaka mai zurfi | Bai dace da zane mai zurfi ba |
| Tasirin zafi | Ƙananan - cirewar sanyi, kusan babu yankin da zafi ko nakasa ke shafa |
| Abu | Ainihin Tsammani |
|---|---|
| Saurin sarrafawa akan jan ƙarfe | Matsakaici (wanda za a iya cimmawa ~1,000–3,000 mm/s) |
| Sakamakon alama | Haruffa da lambobin QR a bayyane suke, ƙaramin bambanci launi ne |
| Yiwuwar sassaka mai zurfi | Ya dace da zane mai zurfi |
| Tasirin zafi | An san shi sosai, amma ana iya rage shi ta hanyar daidaita sigogi |
Tambayoyin da ake yawan yi akai-akai
A:Na'urorin laser na zare (musamman 100-200W ko sama da haka) sun dace da sassaka mai zurfi zuwa matsakaiciyar zurfi da kuma yin alama a babban yanki. Na'urorin laser na UV ba su dace da sassaka mai zurfi ba (zurfi).
A:Ana fifita hasken UV. Yanayin sarrafa shi a sanyi yana haifar da kusan babu wani yanki da zafi ke shafar shi, yana guje wa nakasa ko huda bakin foil ɗin jan ƙarfe. Ko da a ƙarancin wutar lantarki, hasken fiber na iya haifar da zafi sosai da nakasa.
A: Tasirin cirewar sanyi na laser na UV zai iya, ta hanyar daidaita kuzarin bugun jini, mita, da saurin dubawa, ƙirƙirar kauri daban-daban na Layer oxide ko ƙananan tsari a saman, wanda daga nan zai nuna launuka daban-daban.tsari mara gurɓatawa da gurɓatawa.
A:Ana ba da shawarar a yi amfani da na'urar laser mai ƙarfin UV 10W. Ba ya buƙatar magani kafin a fara amfani da ita, yana ba da sassauci sosai, kuma ya dace da nau'ikan kayayyaki da kuma yin alama mai kyau. Idan ana buƙatar sassaka mai zurfi lokaci-lokaci, ana iya zaɓar na'urar laser mai ƙarfin fiber 100W.
Idan kuna da wasu tambayoyi game da amfani da hasken UV da na fiber lasers don sassaka tagulla, da fatan za a tuntuɓe mu nan take.
Lokacin Saƙo: Yuni-09-2026