Ukushisela Nge-Laser Ephathwayo: Umhlahlandlela Ophelele Wokubhekisela
Uhlu Lokuqukethwe:
Ukushisela Nge-Laser Ephathwa Ngesandla:
Ishidi Lokubhekisela:
Isingeniso:
Ukushisela nge-laser okubanjwe ngesandla kunezinzuzo eziningi, kodwa futhi kudingaukunaka ngokucophelela izinqubo zokuphepha.
Lesi sihloko sizohlola izinto ezibalulekile zokuphepha zokushisela nge-laser eziphathwa ngesandla.
Kanye nokunikeza izincomoekukhetheni igesi yokuvikela kanye nokukhetha ucingo lokugcwalisangezinhlobo zensimbi ezivamile.
Ukushisela Nge-Laser Ephathwayo: Ukuphepha Okuphoqelekile
Imishini Yokuzivikela Yomuntu Siqu (i-PPE):
1. Izibuko Zokuphepha Ze-Laser Nezivikelo Zobuso
Okukhethekileizibuko zokuphepha ze-laser kanye nesivikelo sobusokuyimpoqo ngaphansi kweziqondiso zokuphepha nge-laserukuvikela amehlo nobuso bomqhubi emsebeni we-laser oqinile.
2. Amagilavu Nezingubo Zokushisela
Amagilavu okushisela kumele abeihlolwe njalo futhi ishintshweuma ziba manzi, zigugile, noma zonakele ukuze kugcinwe isivikelo esanele.
Ijakethi, ibhulukwe, namabhuzu okusebenza angashi futhi angashisikumele igqokwe ngaso sonke isikhathi.
Lezi zingubo kufanele zibezishintshwa ngokushesha uma zimanzi, zigugile, noma zonakele.
3. Isiphefumuli Esinomoya Ohlanzekile Osebenzayo
Umshini wokuphefumula ozimelengokuhlunga komoya okusebenzayokuyadingeka ukuvikela opharetha emisipheni nasezinhlayiyeni eziyingozi.
Ukugcinwa okufanele kanye nokuhlolwa okuvamile kubalulekile ukuqinisekisa ukuthi uhlelo lusebenza kahle.
Ukugcina Indawo Ephephile Yokushisela:
1. Ukuhlanza Indawo
Indawo yokushisela kumele ingabi naluthoizinto ezivuthayo, izinto ezizwela ukushisa, noma izitsha ezicindezelwe.
Kubandakanya lezoeduze kwengxenye yokushisela, isibhamu, uhlelo, kanye nomqhubi.
2. Indawo Ebiyelwe Eqokiwe
Ukushisela kufanele kwenziwe e-indawo ekhethiwe, evalekile enezivimbelo zokukhanya ezisebenzayo.
Ukuvimbela ukuphuma komsebe we-laser nokunciphisa umonakalo noma umonakalo ongaba khona.
Bonke abasebenzi bangena endaweni yokushiselakumele agqoke izinga elifanayo lokuvikelwa njengomqhubi.
3. Ukuvalwa Okuphuthumayo
Kufanele kufakwe iswishi yokubulala exhunywe emnyango wendawo yokushisela.
Ukuvala ngokushesha uhlelo lokushisela nge-laser uma kwenzeka kungazelelwe.
Ukushisela Nge-Laser Ephathwayo: Ukuphepha Okuhlukile
Imishini Yokuzivikela Yomuntu Siqu (i-PPE):
1. Izingubo Zokushisela
Uma izingubo zokushisela ezikhethekile zingatholakali, izingubo ezifanelekileayishi kalula futhi inemikhono emideingasetshenziswa njengenye indlela, kanye nezicathulo ezifanele.
2. Umshini wokuphefumula
Umshini wokuphefumulaihlangabezana nezinga elidingekayo lokuvikelwa othulini nasezinhlayiyeni zensimbi eziyingoziingasetshenziswa njengendlela ehlukile.
Ukugcina Indawo Ephephile Yokushisela:
1. Indawo Evaliwe Enezimpawu Zesixwayiso
Uma ukusetha izithiyo ze-laser kungenzeki noma kungatholakali, indawo yokushiselakumele kuphawulwe ngokucacile ngezimpawu zesixwayiso, futhi yonke iminyango kumele igcinwe ivaliwe.
Bonke abasebenzi bangena endaweni yokushiselakumele ube nokuqeqeshwa kokuphepha nge-laser futhi uqaphele uhlobo olungabonakali lomsebe we-laser.
Ukubeka ukuphepha phambili kubaluleke kakhulu ekushiseni nge-laser ngesandla.
Ngokunamathela ezimisweni zokuphepha eziphoqelekile kanye nokulungiselela ukwamukela ezinye izindlela zesikhashana uma kudingeka.
Abasebenzi bangaqinisekisa indawo yokushisela ephephile nenesibopho.
Ukushisela nge-laser kuyikusasa. Futhi ikusasa liqala ngawe!
Amashidi Okubhekisela
Ulwazi olunikezwe kulesi sihloko luhloselwe ukuthiumbono jikelelengemingcele yokushisela nge-laser kanye nokucatshangelwa kokuphepha.
Iphrojekthi ngayinye yokushisela ethize kanye nohlelo lokushisela lwe-laserkuzoba nezidingo nemibandela ehlukile.
Kunconywa kakhulu ukuthi uthintane nomhlinzeki wakho wesistimu ye-laser ukuze uthole iziqondiso eziningiliziwe.
Kubandakanya izincomo, kanye nemikhuba emihle kakhulu efanelekile ekusetshenzisweni kwakho kokushisela kanye nemishini.
Ulwazi olujwayelekile oluvezwe laphaakufanele kuthenjwe kuphela.
Njengobuchwepheshe obukhethekile kanye nesiqondiso esivela kumkhiqizi wohlelo lwe-laser kubalulekile ekusebenzeni okuphephile nokuphumelelayo kokushisela nge-laser.
I-Aluminium Alloy Yokushisela Nge-Laser:
1. Ubukhulu Bezinto - Amandla/Isivinini Sokushisela
| Ubukhulu (mm) | Isivinini Sokushisela Se-Laser esingu-1000W | Isivinini Sokushisela Se-Laser esingu-1500W | Isivinini Sokushisela Se-Laser esingu-2000W | Isivinini Sokushisela Se-Laser esingu-3000W |
| 0.5 | 45-55mm/s | 60-65mm/s | 70-80mm/s | 80-90mm/s |
| 1 | 35-45mm/s | 40-50mm/s | 60-70mm/s | 70-80mm/s |
| 1.5 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | |
| 3 | 30-40mm/s |
2. Igesi Yokuvikela Enconyiwe
I-argon emsulwa (i-Ar)iyigesi yokuvikela ekhethwayo yokushisela i-aluminium alloys nge-laser.
I-Argon inikeza ukuzinza okuhle kakhulu kwe-arc futhi ivikela ichibi lokushisela elincibilikisiwe ekungcolisweni komoya.
Okubalulekile ku-ukugcina ubuqotho kanye nokumelana nokugqwalaama-weld e-aluminium.
3. Izintambo Zokugcwalisa Ezinconyiwe
Izintambo zokugcwalisa i-Aluminium Alloy zisetshenziselwa ukufanisa ukwakheka kwensimbi eyisisekelo eshibilikayo.
I-ER4043- Intambo yokugcwalisa i-aluminium equkethe i-silicon efanelekile ukushiselaAma-alloy e-aluminium anguchungechunge olu-6.
I-ER5356- Intambo yokugcwalisa i-aluminium equkethe i-magnesium efanelekile ukushiselaAma-alloy e-aluminium anguchungechunge olu-5.
I-ER4047- Intambo yokugcwalisa i-aluminium ecebile nge-silicon esetshenziselwa ukushiselaAma-alloy e-aluminium anguchungechunge olu-4.
Ububanzi bentambo buvame ukusuka ku-0.8 mm (0.030 in) kuya ku-1.2 mm (0.045 in)ukushisela nge-laser okuphethwe ngesandla kwama-aluminium alloys.
Kubalulekile ukuqaphela ukuthi ama-aluminium alloys adingaizinga eliphezulu lokuhlanzeka nokulungiswa kwendawouma kuqhathaniswa nezinye izinsimbi.
Insimbi Yekhabhoni Yokushisela Nge-Laser:
1. Ubukhulu Bezinto - Amandla/Isivinini Sokushisela
| Ubukhulu (mm) | Isivinini Sokushisela Se-Laser esingu-1000W | Isivinini Sokushisela Se-Laser esingu-1500W | Isivinini Sokushisela Se-Laser esingu-2000W | Isivinini Sokushisela Se-Laser esingu-3000W |
| 0.5 | 70-80mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1 | 50-60mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1.5 | 30-40mm/s | 50-60mm/s | 60-70mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 40-50mm/s | 60-70mm/s |
| 3 | 20-30mm/s | 30-40mm/s | 50-60mm/s | |
| 4 | 15-20mm/s | 20-30mm/s | 40-50mm/s | |
| 5 | 30-40mm/s | |||
| 6 | 20-30mm/s |
2. Igesi Yokuvikela Enconyiwe
Ingxube yeI-Argon (i-Ar)futhiI-Carbon Dioxide (CO2)isetshenziswa kakhulu.
Ukwakheka kwegesi okuvamile yi-I-Argon engu-75-90%futhiI-Carbon Dioxide engu-10-25%.
Le ngxube yegesi isiza ekuqiniseni i-arc, ihlinzeke ngokungena okuhle kwe-weld, futhi ivikele ichibi le-weld elincibilikisiwe ekungcolisweni komoya.
3. Izintambo Zokugcwalisa Ezinconyiwe
Insimbi Emnene or Insimbi Ene-Alloy Ephansiizintambo zokugcwalisa zivame ukusetshenziselwa ukushisela insimbi yekhabhoni.
I-ER70S-6 - Ucingo lwensimbi oluthambile olusetshenziswa kabanzi olufanele ububanzi obukhulu bensimbi yekhabhoni.
I-ER80S-G- Ucingo lwensimbi oluqinile olune-alloy encane ukuze kube nezakhiwo ezingcono zemishini.
I-ER90S-B3- Ucingo lwensimbi olune-alloy ephansi olune-boron eyengeziwe ukuze kwandiswe amandla nokuqina.
Ububanzi bentambo buvame ukukhethwa ngokusekelwe ekujiyeni kwensimbi eyisisekelo.
Ngokuvamile kusukela ku-0.8 mm (0.030 in) kuya ku-1.2 mm (0.045 in)ukushisela nge-laser yensimbi yekhabhoni ephathwa ngesandla.
Ithusi Lokushisela Nge-Laser:
1. Ubukhulu Bezinto - Amandla/Isivinini Sokushisela
| Ubukhulu (mm) | Isivinini Sokushisela Se-Laser esingu-1000W | Isivinini Sokushisela Se-Laser esingu-1500W | Isivinini Sokushisela Se-Laser esingu-2000W | Isivinini Sokushisela Se-Laser esingu-3000W |
| 0.5 | 55-65mm/s | 70-80mm/s | 80-90mm/s | 90-100mm/s |
| 1 | 40-55mm/s | 50-60mm/s | 60-70mm/s | 80-90mm/s |
| 1.5 | 20-30mm/s | 40-50mm/s | 50-60mm/s | 70-80mm/s |
| 2 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 3 | 20-30mm/s | 50-60mm/s | ||
| 4 | 30-40mm/s | |||
| 5 | 20-30mm/s |
2. Igesi Yokuvikela Enconyiwe
I-Argon Ehlanzekile (i-Ar)iyigesi yokuvikela efaneleka kakhulu yokushisela ithusi nge-laser.
I-Argon isiza ekuvikeleni ichibi lokushisela elincibilikisiwe ekungcolisweni komoya.
Okungaholela ekushiseni ngokweqile kanye nokubhoboka kwama-weld ethusi.
3. Izintambo Zokugcwalisa Ezinconyiwe
Izintambo zokugcwalisa ithusi zivame ukusetshenziselwa ukushisela ithusi.
I-ERCuZn-A noma i-ERCuZn-C:Lezi yizintambo zokugcwalisa i-copper-zinc alloy ezihambisana nokwakheka kwezinto zethusi eziyisisekelo.
I-ERCuAl-A2:Intambo yokugcwalisa i-alloy yethusi-aluminium engasetshenziswa ekushiseleni ithusi kanye nezinye i-alloy ezisekelwe ethusi.
Ububanzi bentambo yokushisela nge-laser yethusi buvame ukuba sebangeni elingama-0.8 mm (0.030 in) kuya ku-1.2 mm (0.045 in).
Ukushisela Nge-Laser Insimbi Engagqwali:
1. Ubukhulu Bezinto - Amandla/Isivinini Sokushisela
| Ubukhulu (mm) | Isivinini Sokushisela Se-Laser esingu-1000W | Isivinini Sokushisela Se-Laser esingu-1500W | Isivinini Sokushisela Se-Laser esingu-2000W | Isivinini Sokushisela Se-Laser esingu-3000W |
| 0.5 | 80-90mm/s | 90-100mm/s | 100-110mm/s | 110-120mm/s |
| 1 | 60-70mm/s | 80-90mm/s | 90-100mm/s | 100-110mm/s |
| 1.5 | 40-50mm/s | 60-70mm/s | 60-70mm/s | 90-100mm/s |
| 2 | 30-40mm/s | 40-50mm/s | 50-60mm/s | 80-90mm/s |
| 3 | 30-40mm/s | 40-50mm/s | 70-80mm/s | |
| 4 | 20-30mm/s | 30-40mm/s | 60-70mm/s | |
| 5 | 40-50mm/s | |||
| 6 | 30-40mm/s |
2. Igesi Yokuvikela Enconyiwe
I-Argon Ehlanzekile (i-Ar)iyigesi yokuvikela esetshenziswa kakhulu ekushiseni nge-laser yensimbi engagqwali.
I-Argon inikeza ukuzinza okuhle kakhulu kwe-arc futhi ivikela ichibi lokushisela ekungcolisweni komoya.
Okubalulekile ekugcineni izakhiwo zensimbi engagqwali zingagqwali.
Kwezinye izimo,I-nitrogen (N)isetshenziselwa futhi ukushisela nge-laser
3. Izintambo Zokugcwalisa Ezinconyiwe
Izintambo zokugcwalisa zensimbi engagqwali zisetshenziselwa ukugcina ukumelana nokugqwala kanye nezakhiwo zensimbi eyisisekelo.
I-ER308L- Ucingo lwensimbi engagqwali olunekhabhoni ephansi engu-18-8 olusetshenziswa emisebenzini evamile.
I-ER309L- Ucingo lwensimbi engagqwali oluyi-23-12 lokushisela izinsimbi ezingafani njengensimbi yekhabhoni nensimbi engagqwali.
I-ER316L- Intambo yensimbi engagqwali engu-16-8-2 enekhabhoni ephansi ene-molybdenum eyengeziwe yokuthuthukisa ukumelana nokugqwala.
Ububanzi bentambo buvame ukuba sebangeni0.8 mm (0.030 in) kuya ku-1.2 mm (0.045 in)ukushisela nge-laser yensimbi engagqwali ngesandla.
Ukushisela nge-Laser vs Ukushisela nge-TIG: Yikuphi okungcono?
Uma uyijabulele le vidiyo, kungani ungacabangiubhalisele isiteshi sethu se-Youtube?
Ukushisela nge-laser kanye nokushisela nge-TIG kuyizindlela ezimbili ezidumile zokuhlanganisa izinsimbi, kodwaokunikezwayo kokushisela nge-laserizinzuzo ezihlukile.
Ngokunemba kwayo kanye nesivinini, ukushisela nge-laser kuvumelaisihlanzi, Okuningiesebenza kahleukushiselangeukuphambuka okuncane kokushisa.
Kulula ukuyiqonda kahle, okwenza itholakale kalula kokubiliabaqalayofuthiabashiseli abanolwazi.
Ngaphezu kwalokho, ukushisela nge-laser kungaphatha izinto ezahlukahlukene, okuhlanganisainsimbi engagqwalifuthii-aluminium, nemiphumela emihle kakhulu.
Ukwamukela ukushisela nge-laser hhayi kuphelakuthuthukisa umkhiqizokodwa futhi kuqinisekisaimiphumela esezingeni eliphezulu, okwenza kube ukukhetha okuhlakaniphile kwezidingo zokwenziwa kwesimanje.
I-Laser Welder Ephathwayo [Ukubuka Kuqala Kwemizuzu E-1]
Iyunithi eyodwa, ephathwa ngesandla engashintsha kalula phakathiukushisela nge-laser, ukuhlanzwa nge-laser, kanye nokusika nge-laserimisebenzi.
Ngeinkinobho elula yokunamathisela i-nozzle, abasebenzisi bangakwazi ukuvumelanisa umshini kalula nezidingo zabo ezithile.
Kungakhathaliseki ukuthiukuhlanganisa izingxenye zensimbi, ukususa ukungcola okungaphezulu, noma ukusika izinto ngokunembile.
Leli thuluzi le-laser eliphelele linikeza ikhono lokusingatha izinhlelo zokusebenza eziningi ezahlukene.
Konke kusukela ekulula ukuyisebenzisa ngedivayisi eyodwa, elula ukuyisebenzisa.
Uma uyijabulele le vidiyo, kungani ungacabangiubhalisele isiteshi sethu se-Youtube?
Izincomo Zomshini Zokushisela Nge-Laser Ephathwayo
Nazi ezinye ze-Laser-Knowledge ongase ube nentshisekelo kuzo:
Isikhathi sokuthunyelwe: Julayi-12-2024