Tsaftace laser na masana'antu tsari ne na harba hasken laser a kan wani wuri mai ƙarfi don tsaftacewa da laser da kuma cire abin da ba a so. Tunda farashin tushen laser ɗin fiber ya ragu sosai a cikin 'yan shekarun nan, masu tsabtace laser - waɗanda aka tsara don taimaka wa masu amfani su tsaftace ta hanyar laser yadda ya kamata - suna biyan buƙatun kasuwa da dama da kuma damar da ake amfani da su, kamar tsaftace hanyoyin ƙera allura, cire siririn fim ko saman kamar mai, da mai, da sauransu. A cikin wannan labarin, za mu rufe batutuwa masu zuwa:
Jerin Abubuwan da ke Ciki(danna don gano wuri da sauri ⇩)
Menene Tsaftace Laser?
A al'adance, don cire tsatsa, fenti, oxide, da sauran gurɓatattun abubuwa daga saman ƙarfe, ana iya amfani da tsaftacewar injiniya, tsaftacewar sinadarai, ko tsaftacewar ultrasonic. Amfani da waɗannan hanyoyin yana da iyaka sosai dangane da muhalli da buƙatun daidaito mai yawa.
Tsarin Tsaftace Laser.
A shekarun 1980, masana kimiyya sun gano cewa lokacin da suke haskaka saman ƙarfe mai tsatsa da ƙarfin laser mai yawan gaske, sinadarin da aka haskaka yana fuskantar jerin halayen jiki da sinadarai masu rikitarwa kamar girgiza, narkewa, sublimation, da ƙonewa. Sakamakon haka, ana cire gurɓatattun abubuwa daga saman kayan. Wannan hanya mai sauƙi amma mai inganci ta tsaftacewa ita ce tsaftace laser, wadda a hankali ta maye gurbin hanyoyin tsaftacewa na gargajiya a fannoni da yawa tare da fa'idodi da yawa nata, wanda ke nuna fa'idodi masu yawa na gaba.
Ta yaya masu tsabtace Laser ke aiki?
Injin Tsaftace Laser
Masu tsabtace laser sun ƙunshi sassa huɗu:tushen laser na fiber (laser mai ci gaba ko bugun jini), allon sarrafawa, bindigar laser ta hannu, da kuma na'urar sanyaya ruwa mai yawan zafin jikiAllon sarrafa tsaftacewar laser yana aiki a matsayin kwakwalwar dukkan na'urar kuma yana ba da oda ga janareta na fiber laser da bindigar laser ta hannu.
Injin samar da wutar lantarki mai amfani da laser yana samar da hasken laser mai yawan gaske wanda ake wucewa ta tsakiyar wutar lantarki ta Fiber zuwa bindigar laser ta hannu. Na'urar daukar hoton galvanometer, ko dai uniaxial ko biaxial, wacce aka haɗa a cikin bindigar laser tana nuna hasken wutar lantarki zuwa layin datti na kayan aikin. Tare da haɗakar halayen jiki da sinadarai, ana cire tsatsa, fenti, datti mai mai, layin rufewa, da sauran gurɓatawa cikin sauƙi.
Bari mu yi ƙarin bayani game da wannan tsari. Halayen da suka shafi amfani dagirgiza bugun jini ta laser, faɗaɗawar zafina barbashi masu haske,bazuwar ƙwayoyin halittacanjin mataki, kohaɗin gwiwar ayyukansudon shawo kan ƙarfin ɗaurewa tsakanin datti da saman aikin. Ana dumama kayan da aka nufa (ƙafafun saman da za a cire) da sauri ta hanyar shan kuzarin hasken laser kuma ya cika buƙatun sublimation ta yadda datti daga saman zai ɓace don cimma sakamakon tsaftacewa. Saboda haka, saman substrate yana shan kuzarin ZERO, ko kuma ƙarancin kuzari, hasken laser ɗin fiber ɗin ba zai lalata shi kwata-kwata ba.
Ƙara koyo game da Tsarin da Ka'idar Tsabtace Laser ta Hannu
Martani Uku na Tsaftace Laser
1. Sublimation
Sinadarin sinadarai na kayan tushe da kuma gurɓataccen abu ya bambanta, haka nan ma yawan shan laser ɗin. Tushen tushe yana nuna fiye da kashi 95% na hasken laser ba tare da wata illa ba, yayin da gurɓataccen abu ke shan mafi yawan kuzarin laser ɗin kuma yana kaiwa ga zafin sublimation.
Zane-zanen Injin Tsaftace Laser
2. Faɗaɗawar Zafi
Barbashin gurɓataccen abu suna shan makamashin zafi kuma suna faɗaɗa da sauri zuwa wani wuri na fashewa. Tasirin fashewar yana shawo kan ƙarfin mannewa (ƙarfin jan hankali tsakanin abubuwa daban-daban), don haka ƙwayoyin gurɓataccen abu suna rabuwa daga saman ƙarfen. Saboda lokacin hasken laser yana da ɗan gajeren lokaci, yana iya samar da babban hanzarin ƙarfin fashewa nan take, wanda zai iya samar da isasshen hanzarin ƙananan barbashi don motsawa daga mannewar kayan tushe.
Zane-zanen Hulɗar Ƙarfin Tsaftacewa ta Laser Mai Pulsed
3. Girgizar Laser Pulse
Faɗin bugun bugun na'urar laser yana da ɗan ƙaranci, don haka maimaita aikin bugun zai haifar da girgizar ultrasonic don tsaftace aikin, kuma girgizar za ta lalata ƙwayoyin da ke gurɓata.
Injin Tsaftace Hasken Laser Mai Ƙarfi
Fa'idodin Injin Tsaftace Fiber Laser
Saboda tsaftacewar laser ba ya buƙatar wani sinadarai masu narkewa ko wasu abubuwan amfani, yana da kyau ga muhalli, amintacce don aiki, kuma yana da fa'idodi da yawa:
✔Foda mai ƙarfi galibi sharar gida ce bayan tsaftacewa, ƙaramin girma ce, kuma tana da sauƙin tattarawa da sake yin amfani da ita.
✔Hayaki da tokar da fiber laser ke samarwa suna da sauƙin shaƙa daga na'urar fitar da hayaki, kuma ba su da wahala ga lafiyar ɗan adam.
✔Tsaftacewa mara hulɗa, babu sauran hanyoyin sadarwa, babu gurɓatawa ta biyu
✔Tsaftace abin da aka yi niyya kawai (tsatsa, mai, fenti, shafi), ba zai lalata saman substrate ba
✔Wutar lantarki ita ce kawai kudin amfani, ƙarancin kuɗin gudanarwa, da kuma kuɗin kulawa
✔Ya dace da saman da ba a iya isa gare shi da kuma tsarin kayan tarihi mai rikitarwa
✔Robot ɗin tsaftacewa ta atomatik zaɓi ne, maye gurbin robar tsabtace laser ta atomatik
Domin cire gurɓatattun abubuwa kamar tsatsa, mold, fenti, lakabin takarda, polymers, filastik, ko duk wani abu na saman, hanyoyin gargajiya - fashewar kafofin watsa labarai da kuma lalata sinadarai - suna buƙatar kulawa ta musamman da zubar da kafofin watsa labarai kuma suna iya zama haɗari ga muhalli da masu aiki a wasu lokutan. Teburin da ke ƙasa ya lissafa bambance-bambance tsakanin tsaftace laser da sauran hanyoyin tsaftacewa na masana'antu.
| Tsaftace Laser | Tsaftace Sinadarai | Goge Injin | Tsaftace Kankara Busasshe | Tsaftacewa ta Ultrasonic | |
| Hanyar Tsaftacewa | Laser, ba tare da taɓawa ba | Sinadarin sinadarai, hulɗa kai tsaye | Takarda mai laushi, hulɗa kai tsaye | Kankara busasshiya, ba ta taɓawa | Sabulun wanke-wanke, hulɗa kai tsaye |
| Lalacewar Kayan Aiki | No | Haka ne, amma ba kasafai ake samun irin wannan ba | Ee | No | No |
| Ingantaccen Tsaftacewa | Babban | Ƙasa | Ƙasa | Matsakaici | Matsakaici |
| Amfani | Wutar Lantarki | Sinadarin Sinadari | Takarda Mai Shafawa/Tayar Ragewa | Kankara Busasshiya | Maganin wanke-wanke |
| Sakamakon Tsaftacewa | rashin tabo | na yau da kullun | na yau da kullun | mai kyau kwarai | mai kyau kwarai |
| Lalacewar Muhalli | Mai Kyau ga Muhalli | An gurɓata | An gurɓata | Mai Kyau ga Muhalli | Mai Kyau ga Muhalli |
| Aiki | Mai sauƙi kuma mai sauƙin koya | Tsarin aiki mai rikitarwa, ana buƙatar ƙwararren mai aiki | Ana buƙatar ƙwararren ma'aikaci | Mai sauƙi kuma mai sauƙin koya | Mai sauƙi kuma mai sauƙin koya |
Neman Hanya Mafi Kyau Ta Cire Gurɓatattun Abubuwa Ba Tare Da Lalacewar Ƙashi Ba
▷ Injin Tsaftace Laser
Ayyukan Tsaftace Laser
• injin allurar tsaftacewa ta laser
• ƙaiƙayin saman laser
• kayan aikin tsaftacewa na laser
• cire fenti na laser…
Tsaftace Laser A Amfani Mai Amfani
Tambayoyin da ake yawan yi
Eh, yana da cikakken aminci. Mabuɗin yana cikin bambancin yawan shan laser: kayan tushe suna nuna sama da kashi 95% na kuzarin laser, suna shan zafi kaɗan ko babu zafi. Gurɓatattun abubuwa (tsatsa, fenti) suna shan mafi yawan kuzari. Tare da ingantaccen sarrafa bugun jini, tsarin yana kai hari ne kawai ga abubuwan da ba a so, yana guje wa duk wani lalacewa ga tsarin substrate ko ingancin saman.
Yana magance gurɓatattun abubuwa iri-iri na masana'antu yadda ya kamata.
- Tsatsa, oxides, da kuma tsatsa a saman ƙarfe.
- Fenti, shafi, da kuma siririn fim daga kayan aiki.
- Mai, mai, da tabo a cikin tsarin ƙera allura.
- Ragowar walda da ƙananan burrs kafin/bayan walda.
- Ba wai kawai ƙarfe ba ne—yana kuma aiki a kan wasu wurare marasa ƙarfe don gurɓatattun abubuwa masu sauƙi.
Ya fi kyau a tsaftace sinadarai ko injina don kare muhalli.
- Babu sinadarai masu narkewa (yana guje wa gurɓatar ƙasa/ruwa) ko abubuwan da ake amfani da su wajen lalata abinci (yana rage sharar gida).
- Sharar gida galibi ƙaramin foda ne mai ƙarfi ko ƙaramin hayaƙi, wanda yake da sauƙin tattarawa ta hanyar masu fitar da hayaƙi.
- Yana amfani da wutar lantarki ne kawai—babu buƙatar zubar da shara mai haɗari, yana bin ƙa'idodin muhalli masu tsauri na masana'antu.
Lokacin Saƙo: Yuli-08-2022